Randy Mohler
Knightstown,Indiana
Summary
Dynamic Automation Controls Engineer with a proven track record at Keter, enhancing system reliability and reducing downtime through innovative troubleshooting and design. Proficient in PLC programming and electrical design, complemented by strong critical thinking skills. Spearheaded the migration of legacy systems, driving efficiency and operational excellence in automated environments.
Diligent Controls Engineer with robust background in designing, implementing, and optimizing control systems for automation. Proven track record in delivering projects that enhance operational efficiency and reliability. Demonstrated proficiency in PLC programming and HMI development.
Engineering professional with significant experience in control system design and implementation. Known for developing innovative solutions that enhance system performance and reliability. Excellent team player with focus on collaboration and adaptability to meet dynamic project needs. Proficient in PLC programming, HMI design, and system integration.
Overview
29
29
years of professional experience
Work History
Automation Controls Engineer
Keter
02.2016 - Current
- Reduced downtime by effectively troubleshooting and resolving complex control system issues.
- Trained personnel on new control system features, promoting a smooth transition during upgrades or installations.
- Provided technical support for electrical and instrumentation equipment, improving reliability and reducing maintenance costs.
- Created and finalized electrical and controls drawings, schedule's and BOMs using AutoCad Electrical.
- Designed, programmed and integrated Allen Bradley GuardLogix PLCs Kintetix Servo drives, Cognex Vision inspection cameras, Fanuc & ABB robots networked with CIP Safety on a Stratix Ethernet/IP network.
- Designed user-friendly Allen Bradley Panelview HMI interfaces, enabling operators to efficiently monitor and manage machine operations.
- Leveraged expertise in controls engineering to provide valuable input during the development of new product offerings, ensuring optimal system performance and user satisfaction.
- Coordinated with vendors and suppliers to source high-quality components at competitive prices, reducing overall project costs.
- Provided technical support to external and internal customers.
- Optimized control systems by designing and implementing innovative solutions for improved efficiency.
- Resolved project operational problems to minimize delays and unexpected cost increases.
- Documented all control engineering projects meticulously, providing valuable knowledge base for future reference.
- Spearheaded migration of legacy control systems to modern platforms, keeping pace with technological advancements.
- Facilitated training sessions for staff on new control systems, boosting team competency and reducing downtime.
- Enhanced system reliability by designing and implementing robust control strategies for automated machinery.
- Rendered technical drawings and electrical systems specifications exceeding company standards.
- Assisted in installation of electrical systems and components for commercial and industrial applications.
- Utilized various electrical tools and equipment to diagnose and troubleshoot electrical problems.
Automation Controls
Kien
01.2011 - 02.2016
- Increased energy efficiency with installation of LED lighting and automation controls.
- Served as a subject matter expert in the field of automation controls, providing guidance to colleagues and contributing to strategic planning efforts for the organization.
- Demonstrated expertise in various home technologies, including security systems, entertainment devices, and automation controls.
- Collaborated closely with engineers during design phase, offering valuable input on how best to incorporate automation controls within new or existing infrastructure.
Controls Engineer
Visteon
07.2008 - 01.2010
- Optimized PLC programs for improved production efficiency, leading to smoother operational workflows.
- Evaluated equipment performance data to identify areas for improvement and implement necessary modifications.
- Optimized process controls for critical manufacturing operations, leading to consistently high-quality output.
- Evaluated and identified opportunities to improve performance of electrical systems.
- Applied principles of electrical theory to advance and improve product development and efficiency.
- Provided technical support for electrical and instrumentation equipment, improving reliability and reducing maintenance costs.
- Utilized various electrical tools and equipment to diagnose and troubleshoot electrical problems.
Controls Electrician
Chrysler FCA
05.1996 - 01.2008
- Worked from ladders, scaffolds and lifts to install, maintain, or repair electrical wiring equipment and lighting fixtures in ceilings, on roofs and on towers.
- Installed and wired electrical transformers, service panels, and circuit breakers.
- Installed, maintained, repaired, and tested equipment for electricity generation and utilization.
- Planned layout and installation of electrical wiring, equipment, and fixtures based on specifications and applicable code.
- Collaborated with construction teams to ensure seamless integration of electrical systems within new builds.
- Performed routine and complex maintenance and repairs on various electrical equipment.
- Coordinated with other tradespeople seamlessly during large-scale installations or renovations to ensure smooth project progressions.
- Contributed to safer work environments by strictly following safety protocols and conducting regular risk assessments.
- Served on the continuous improvement team designing,building and new equipment and improving existing.
- Created new and edited existing Modicon PLC code and Panelmate HMI programs.
- Participated in an accumulated 12+ months of company provided onsite training and at Chrysler training center in Detroit during my employment.
Education
Farm Machinery. Agriculture
Blue River Valley
Mt, Summit, IN05.1980
No Degree -
Navy Basic Electricity & Electronics
North Chicago Il01.1981
No Degree -
US Navy Interior Communications
San Diego, CA05.1981
Completion Certificates -
Automation Controls
Various01.2025
Skills
- Electrical design
- Control panel design
- Control Panel Building
- Cognex In-Sight Vision Suite
- Cognex In-Sight Explorer
- Studio5000
- RS Logics500
- AutoCAD Electrical
- Industrial networking
- Fanuc Robot Programming
- Robotics integration
- Motion control
- Servo systems
- PLC programming
- Electrical system design
- Fanuc Robot CIP Safety
Timeline
Automation Controls Engineer
Keter
02.2016 - Current
Automation Controls
Kien
01.2011 - 02.2016
Controls Engineer
Visteon
07.2008 - 01.2010
Controls Electrician
Chrysler FCA
05.1996 - 01.2008
Farm Machinery. Agriculture
Blue River Valley
No Degree -
Navy Basic Electricity & Electronics
No Degree -
US Navy Interior Communications
Completion Certificates -
Automation Controls
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