Summary
Overview
Work History
Education
Skills
Awards
Languages
Publications
Timeline
Generic

Ranjit Rao

Gibsonia,PA

Summary

With over 30 years of experience in process automation, controls, and instrumentation in the Power, Water, and Process industries, this candidate brings a wealth of knowledge and expertise to any organization. Throughout their career, they have successfully managed projects and teams, spearheaded R&D innovation, developed new business opportunities, and provided exceptional field service engineering. As an industry leader, they are well-versed in cutting-edge technologies such as model predictive control, data analytics, machine learning, and AI. Their diverse background allows them to effectively navigate complex challenges and drive continuous improvement within any organization.

Overview

33
33
years of professional experience

Work History

Manager – Advanced Applications & Optimization

Emerson Automation Solutions
01.2019 - Current

Manage a global engineering team of 20+ that innovates and delivers a diverse portfolio of software applications and solutions, that provide Power and Water customers O&M savings, while maintaining safety, compliance and plant reliability

  • Driving customer satisfaction - exceeded customer expectations while maintaining and improving project margins
  • Driving Business – providing technical sales support at both the plant and corporate level, presenting at industry conferences and other Emerson roadshows
  • Driving Solutions – piloting new applications using Ovation Intelligence Framework and Aspen platforms in plant performance optimization and predictive asset management
  • Driving Technology – Embedded with Emerson Product Development technology pilots for GenAI and machine learning algorithms
  • Resource planning – leverage global expertise in key growth areas
  • Driving internal efficiency - Improving internal project execution workflows and quality management

Principal (Fellow) Engineer / Senior Lead Engineer

Emerson Automation Solutions
01.2014 - 01.2019

Led a team to engineer & deploy Advanced Process Control (APC) solutions on Combined Cycle / Thermal power, Waste-water treatment plants to improve efficiency metrics like efficiency, startup time, reduction in plant emissions and other O&M savings

  • Developed new applications and solutions resulting in 4 US patents for Emerson
  • Developed efficient business opportunity identification tools
  • Published articles in industry journals, delivered papers and presentations at industry conferences
  • Provided technical leadership and mentoring to engineers across the organization

Senior Engineer / Lead Engineer

Emerson Automation Solutions
01.2006 - 01.2014
  • Project manager – New Ultra supercritical Power plant controls.
  • Lead Technical Engineer – Ovation DCS Hardware & Software.
  • Site controls commissioning / tuning.
  • Developed Combined Cycle power plant control standards.

Senior Engineer – Utility Power Projects

ABB
01.1998 - 04.2006
  • Lead Boiler Controls engineer on CE and B&W Boilers.
  • Part of the platform transition team – Bailey Symphony to ABB 800XA.
  • Refined Boiler control standards with Core Technologies team.
  • Control system tuning, operator interface configuration, alarm management, operator logs, and third-party device communication.
  • Resident Field engineer - 2 years - Supervision of site installation and commissioning.
  • Installation engineering on small projects - preparing cable schedules for construction crew, loop checking, and other field activities.

Graduate Teaching Assistant

University of Toledo
01.1997 - 12.1997
  • Checked assignments, proctored tests and provided grades according to university standards.
  • Taught Fluid Mechanics and PLC programming vocational level courses at the UT Scott Park Campus

Instrument & Control Engineer

Cabot (India) Pvt. Limited
01.1992 - 01.1996
  • Supervising I&C technicians to maintain and improve the control systems, valving and instrumentation at a hydrocarbon cracker facility
  • Plant representative on modernization project that involved the replacing pneumatic controls with Honeywell TDC-3000 distributed control system
  • Hands-on experience with the installation, commissioning & service of process instrumentation and control devices including Fisher valves, Rosemount & Micromotion Pressure, Temp, Flow instrumentation
  • Critical process control tuning experience
  • ISO-9001 quality champion - Setup of calibration system & laboratory for testing and field instrumentation
  • Responsible for small-scale capital projects to improve the controls from developing specifications, purchasing and final installation and commissioning

Education

Master of Science - Control And Manufacturing Systems Engineering

University of Toledo
Toledo, OH
01.1998

Bachelor of Science - Industrial Electronics & Electrical Engineering

University of Poona
Pune
01.1991

Skills

  • Team Leadership

  • Innovation Management

  • Staff training and development

  • Verbal and written communication

  • Business development

  • Project planning

  • Workforce management

  • Conflict resolution

  • Complex Problem-solving

  • Budget control

Awards

  • Project of the Year, Emerson, 2022
  • US Patent - September 2022 - Methods and Apparatus to Optimize Steam header blending and Gas turbine loading at Combined Cycle power plants
  • US Patent - March 2019 - Multi objective Steam Temperature Control
  • US Patent - April 2019 - Methods and Apparatus to Optimize Steam Turbine Ramp rates
  • US Patent - September 2017 - Model-based Combined Cycle load control

Languages

English
Native or Bilingual
Hindi
Full Professional
French
Limited Working

Publications

Combined Cycle Optimization - Combined Cycle Journal - 2023

Application of DeviceNet in a modern power plant - Coal-Gen 2008 paper

Timeline

Manager – Advanced Applications & Optimization

Emerson Automation Solutions
01.2019 - Current

Principal (Fellow) Engineer / Senior Lead Engineer

Emerson Automation Solutions
01.2014 - 01.2019

Senior Engineer / Lead Engineer

Emerson Automation Solutions
01.2006 - 01.2014

Senior Engineer – Utility Power Projects

ABB
01.1998 - 04.2006

Graduate Teaching Assistant

University of Toledo
01.1997 - 12.1997

Instrument & Control Engineer

Cabot (India) Pvt. Limited
01.1992 - 01.1996

Master of Science - Control And Manufacturing Systems Engineering

University of Toledo

Bachelor of Science - Industrial Electronics & Electrical Engineering

University of Poona
Ranjit Rao