Robert Chappell
Lillington,NC
Summary
Driven manufacturing professional with nearly 3 years of hands-on experience in biologics production, equipment commissioning, and DeltaV troubleshooting. Skilled in GMP buffer/media preparation, SOP and JHA development, and functional team leadership. Known for identifying process inefficiencies, leading improvement initiatives, and supporting startup readiness across complex manufacturing systems. Brings a continuous improvement mindset, strong technical communication skills, and a passion for training and collaboration.
Overview
8
8
years of professional experience
Work History
Associate MFG 1
Amgen
01.2024 - Current
- Led Commissioning & Qualification (C&Q) and functional testing of critical equipment, including mixers, pumps, metolifts, and bag lifters, ensuring readiness for buffer and media manufacturing operations.
- Authored and implemented multiple SOPs, JHAs, and Work Instructions, establishing clear, compliant, and safe processes across manufacturing operations.
- Trained and mentored 10+ staff on solution preparation and DeltaV operations, enhancing team capability and ensuring seamless transition into GMP production.
- Identified and resolved a high-risk DeltaV control issue, preventing a $30,000 material loss from overinflation and avoiding production delays.
- Investigated and corrected a safety risk involving pump speed control in manual mode; delivered targeted training to prevent tubing failure and ensure operational safety.
- Recommended and implemented DeltaV access improvements, streamlining recipe loading and significantly reducing workflow interruptions.
- Collaborated cross-functionally with Automation and Engineering to troubleshoot complex DeltaV and process issues, including WFI flow and acquire/release functions, improving system reliability.
- Supported a $100K VR training initiative focused on 5K bag installations, reducing future material waste and improving hands-on training effectiveness for new staff.
Manufacturing Associate
Biogen
10.2022 - 01.2024
- Prepared buffers and media solutions in accordance with GMP protocols to support manufacturing operations.
- Operated the Filter Transfer Station (FTS) for sterile filtration and transfer, ensuring product integrity and compliance with batch records.
- Investigated and resolved DeltaV automation issues during batch execution, minimizing downtime and maintaining process continuity.
- Authored CAPAs addressing scale fluctuations during critical weighing steps, identifying root cause and implementing procedural controls.
- Created BIN items for SOP revisions, supporting documentation updates and continuous improvement of production workflows.
Aircraft Systems Technician
United States Air Force
05.2017 - 08.2022
- Maintained and repaired complex fuel systems on F-15E Strike Eagles, ensuring high-performance standards, operational readiness, and strict adherence to safety and compliance protocols.
- Diagnosed and resolved mechanical and structural issues within aircraft fuel tanks, demonstrating strong root cause analysis and troubleshooting skills under high-pressure conditions.
- Collaborated with cross-functional maintenance teams to support mission-critical operations, emphasizing communication, precision, and rapid execution in high-stakes environments.
Education
Bachelor of Science - Computer Science
Southern New Hampshire University
Hooksett, NH10-2025
Skills
- DeltaV Automation Systems
- Lean Manufacturing & Continuous Improvement
- Commissioning & Qualification (C&Q)
- Technical Training & Cross-Functional Collaboration
Timeline
Associate MFG 1
Amgen
01.2024 - Current
Manufacturing Associate
Biogen
10.2022 - 01.2024
Aircraft Systems Technician
United States Air Force
05.2017 - 08.2022
Bachelor of Science - Computer Science
Southern New Hampshire University
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