Robert Falcone
Denison,TX
Summary
Accomplished Manufacturing expert , adept in Operations Management and fostering Continuous Improvement, significantly enhanced production quality and efficiency. Leveraged Process Engineering and strategic thinking to mentor staff and streamline workflows, achieving notable cost reductions and customer satisfaction. Innovative technology professional with several years of diverse experience. Skilled in enhancing systems and aligning technical solutions with business objectives. Proven success in leading projects from start to finish and contributing to organizational growth and success.
Overview
41
41
years of professional experience
Work History
Director of Manufacturing
Integral Semi
05.2024 - Current
- Set product standards, examining samples of raw products and processing tests, to monitor quality of finished products.
- Review production equipment needs and equipment models needed to support production needs.
- Evaluated employee skills and knowledge regularly, training, and mentoring individuals with lagging skills.
- Applied lean principles to improve workflow and quality and reduce waste.
- Anticipated and addressed production problems, material shortages, equipment malfunctions, and unavoidable delays.
Global Sourcing Manager
Texas Instruments
01.2013 - 10.2022
- Enhanced supplier relationships by conducting regular performance evaluations and providing constructive feedback.
- Reduced supply chain risks by implementing robust contingency plans and diversifying the supplier base.
- Conducted thorough risk assessments for critical suppliers, identifying areas of vulnerability and implementing appropriate mitigation measures.
- Established standardized evaluation criteria to assess potential suppliers, ensuring consistent quality across all sourced products.
- Spearheaded strategic partnerships with key suppliers to foster collaboration and drive mutual growth opportunities.
- Developed strong relationships with internal stakeholders to better understand their needs, ensuring alignment between procurement strategies and overall business objectives.
- Fostered a culture of continuous improvement within the global sourcing team, promoting best practice sharing and encouraging innovative problem-solving techniques.
- Mentored junior team members on global sourcing best practices, fostering a culture of continuous improvement within the department.
- Implemented cost-saving initiatives by renegotiating contracts with key suppliers, resulting in significant savings for the company.
External Manufacturing Engineer
Texas Instruments
04.2005 - 01.2013
- Developed technical documentation, including standard operating procedures, work instructions, and engineering drawings to support manufacturing operations.
- Improved manufacturing efficiency by streamlining production processes and implementing lean methodologies.
- Reduced production downtime through proactive maintenance scheduling and timely equipment repairs.
- Increased capacity utilization by identifying bottlenecks within the production process and implementing targeted improvements.
- Identified problems and specific resolutions to fix defective, damaged, or malfunctioning parts, assemblies, equipment and systems.
- Assisted in supplier selection and evaluation processes, contributing to improved supply chain performance.
- Collaborated with cross-functional teams to develop innovative solutions for complex engineering challenges.
- Implemented cost-saving measures by identifying opportunities for reducing material waste in the production process.
Manufacturing Process Engineer
Texas Instruments
02.1992 - 04.2005
- Developed / facilitized Multi chip module production line.
- Developed external manufacturing sites in asia and completed transfer of all hermetic product assembly in TI Taiwan to subcontractors
- Implemented lean manufacturing principles to reduce lead times, improve efficiency, and increase customer satisfaction.
- Worked closely with suppliers to resolve component issues, ensuring a smooth supply chain operation for the manufacturing plant.
- Contributed to cost savings initiatives by identifying opportunities for material substitution, process improvements, or equipment optimization.
- Developed process documentation, ensuring consistent operations across all shifts.
- Optimized production flow by designing and implementing efficient workstations and tooling solutions.
Manufacturing Technician
Texas Instruments
01.1985 - 02.1992
- Maintained a safe work environment by enforcing safety protocols and conducting routine inspections.
- Troubleshot equipment issues, minimizing downtime and keeping production on track to meet deadlines.
- Made sure that products were produced on time and are of good quality.
- Increased overall productivity by training new technicians and providing ongoing support to team members.
- Assembled and tested parts and components to meet safety and performance standards.
- Performed routine equipment calibration to maintain consistent product quality and adherence to specifications.
- Improved production efficiency by implementing standardized procedures and streamlining workflow.
Manufacturing Operator
Texas Instruments
07.1983 - 01.1985
- Operated machining equipment safely with team of operators.
- Trained new employees on company policies, equipment operation, and best practices, fostering a positive work environment and team cohesion.
- Inspected products and machines to maintain quality and efficiency.
- Set up and ran machinery to produce exceptional products for industrial needs.
- Achieved higher product quality through rigorous adherence to standard operating procedures and quality control measures.
- Organized and prepared workstations and materials needed for operations to maximize productivity.
- Met production targets and tight deadlines by collaborating closely with team members.
Education
Associate of Science - Electronics Technology
Midland College
Midland, TX12.1986
High School Diploma -
Corry Area High School
Corry, PA05.1982
Skills
Customer Satisfaction
Production procedures
Operations Management
Internal Auditing
Assembly line production
Cost Reduction
Process Engineering
Customer Support
Strategic thinker
Continuous Improvement
Process Improvement
Engineering/project management experience
Timeline
Director of Manufacturing
Integral Semi
05.2024 - Current
Global Sourcing Manager
Texas Instruments
01.2013 - 10.2022
External Manufacturing Engineer
Texas Instruments
04.2005 - 01.2013
Manufacturing Process Engineer
Texas Instruments
02.1992 - 04.2005
Manufacturing Technician
Texas Instruments
01.1985 - 02.1992
Manufacturing Operator
Texas Instruments
07.1983 - 01.1985
Associate of Science - Electronics Technology
Midland College
High School Diploma -
Corry Area High School
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