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Robert J. Starcevich
Aiken
Summary
Demonstrates comprehensive knowledge of machine tool processes, ensuring adherence to safety practices. Experienced in developing efficient production procedures and proficient in various CAD/CAM platforms, including Siemens NX. Focus on implementing quality control measures that enhance process stability and product quality.
Overview
22
22
years of professional experience
5
5
years of post-secondary education
Work History
Senior Manufacturing Engineer
Aerojet Rocketdyne
Canoga Pk
04.2023 - Current
- Implemented Siemens NX & Vericut qualification curriculum to enhance software proficiency for developing safe and efficient programs for 5 axis machining centers.
- Applied ISO and ANSI standards to diverse parts and components, supporting successful rocket propulsion initiatives.
- Standardized setup and work instructions for machinists while collaborating with machinists and engineers to ensure product quality.
- Using SPC through quality control to ensure stable processes and verifying tool paths with Vericut software.
Senior Principal Manufacturing Engineer
BAE Systems
08.2019 - 03.2023
- Institute engineering practices and procedures to develop safe and efficient programs for 5 axis machining centers.
- Developed process improvement proposals, documented testing of new processes, and integrated them into current part programs to ensure efficient and stable tool paths.
- Apply ISO, ANSI, & military specifications to a wide variety of parts and components needed to support our customers.
- Applied SPC & PPK processes to ensure quality products.
- Collaborated with machinists and engineering department to enhance quality control measures.
- Using SPC through quality control to ensure stable processes and verifying tool paths with Vericut software.
- Trained programmers on Siemens NX and Vericut software, verifying programs for 5 axis machining.
- (Aiken, SC)
CNC Programmer / Process Engineer
DP Technologies
San Jose
07.2016 - 02.2019
- Program parts and tooling using Mastercam 2018 and Siemens NX 12 to support aerospace and microchip production.
- Operate Mazak vertical mills, Makino horizontal mills, and Mori Seiki lathes for precision manufacturing.
- Troubleshooting existing programs and processes to create repeatable processes and to reduce cycle times, using the latest technologies available.
- Develop inspection equipment ensuring part accuracy and compliance with industry standards.
- (San Jose, Ca)
CNC Programmer / Process Engineer
Rolls Royce, Aerospace
Indianapolis
02.2015 - 06.2016
- Contract position programming metals such as Titanium, Inconel and other Superalloys for the production of jet engine components for the commercial and military aerospace industry; using Siemens NX9.0 CAD/CAM software and verifying with Vericut software.
- Using NX9.0 software to create 5-axis programs for Mill/Turn and Multi-Axis Machining Centers and creating Maco-B programs by hand for Makino A99 5-axis machines.
- Writing to Siemens, Fanuc & Mitsubishi controls so parts can be manufactured on Cincinnati, Okuma-Howa, Mitsui Seiki, Mazak and Mori Seiki lathes.
- Employed cutting tool technology, including ceramic inserts, to enhance machining efficiency.
- Tested new and existing tooling, optimizing cycle time and enhancing quality of manufacturing processes.
- Designed and developed inspection equipment, ensuring accuracy and compliance of parts.
- (Indianapolis, IN)
CNC Programmer / Process Engineer
GKN Aerospace / Division of Cem-Tronics Inc.
El Cajon
06.2013 - 02.2015
- Contract position programming engine components for commercial and military aerospace industry.
- Programmed using Mastercam X9 and verified outputs with Vericut software.
- Configured Siemens, Fanuc, and Gemini controls for precise machining operations.
- Employed NCT software with Renishaw probing to enhance programming adaptability.
- Utilized 3rd Wave software to optimize machining speeds and feeds.
- Tested new and existing tooling to enhance quality and optimize cycle time in manufacturing processes.
- Design and develop inspection equipment to ensure accuracy of parts.
- Work with Quality Engineers to chart CPK results and make corrective actions to programs and processes to establish stable processes.
CNC Programmer / Process Engineer
ATM Senior Aerospace
Arlington
12.2011 - 06.2013
- Programmed aircraft structural components for commercial aerospace industry, ensuring precision and adherence to specifications.
- Utilized Siemens NX8.5 CAD/CAM software to program parts and tooling, streamlining manufacturing processes.
- Verified tool paths with (Ver. 7.2) Vericut software.
- Designed and developed inspection equipment that enhanced accuracy of parts, contributing to quality assurance.
- Executed high-speed machining techniques on aluminum parts in a fast-paced manufacturing shop.
- Operated Makino Mag 3, a 5-axis milling machine with 30,000 RPM, for precision machining tasks.
- (Arlington, WA)
Process Engineer / CNC Programmer
Magellan Aerospace
Haverhill
03.2009 - 11.2011
- Program fan shafts for aerospace industry on WFL & Mori Seiki Millturn machines using Siemens NX7.5 CAD/CAM software to ensure precision manufacturing.
- Verify CNC programs with Vericut software.
- Work with Quality Engineers to chart CPK results and make corrective actions to program and processes to establish stable processes.
- Test new and existing tooling, focusing on optimizing cycle time and improving manufacturing quality.
- Design and develop inspection equipment for enhanced accuracy of parts.
- Worked in Haverhill, Massachusetts
Senior Process Engineer
Moog Inc.
Aurora
03.2008 - 03.2009
- Applied lean manufacturing methods to reduce product cycle time and costs while enhancing part quality.
- Identified and prioritized improvement areas in manufacturing processes to enhance efficiency.
- Identified, justified, and implemented data-driven projects that significantly reduced manufacturing costs.
- Troubleshot various manufacturing problems to determine root causes and implement corrective actions.
- Mentored, trained, and led less skilled manufacturing engineers on projects, resulting in improved performance metrics.
- Apply fundamental engineering principles to create practical solutions to technical challenges.
- Program Mazak Integrex machines using Siemens NX7.5 CAD/CAM software.
- Verify program with Vericut software.
Manufacturing Engineer
Mori Seiki
06.2004 - 03.2008
- Executed programming and demonstrations of Mori Seiki 3 & 5-axis mills and Mill-Turn machine tools for customers.
- Organizing test-cuts for customers to demonstrate the latest processes, technologies and tooling.
- Coordinated turn-key projects and instituted production lines for aerospace, medical, and auto industries, enhancing operational capabilities.
- Troubleshooting of Mori Seiki equipment and Fanuc and Mitsubishi parameters and ladders.
- Trained customers, application engineers, mechanical engineers, and software engineers on CAD/CAM software, machine tool processes, and safety procedures, improving user proficiency.
- Collaborated with Mastercam, Gibbs Cam, and Esprit to develop CAD/CAM software and post processors for Mori Seiki and DMG machines, optimizing functionality and integration.
- Have worked with Mori Seiki software engineers to develop and improve propriety software.
- Served as showroom and warehouse manager and implemented the 5S program to enhance organization and safety.
- Installation of Mori Seiki machines and perform accuracy checks to certify machine.
- / DTL Application Engineer
Education
Associates Degree - Machine Tool Processes
South Suburban College
South Holland, IL09-1986
Associates Degree - Liberal Arts
South Suburban College
South Holland, IL09-1986
Master of Science - Manufacturing Engineer
Purdue University
West Lafayette, IN 05.2001 - 10.2006
Skills
- CNC programming
- Siemens NX
- Vericut software
- Process improvement
- Process improvement
- ISO standards
- Lean manufacturing
References And Salaries
available upon request.
Timeline
Senior Manufacturing Engineer
Aerojet Rocketdyne
04.2023 - Current
Senior Principal Manufacturing Engineer
BAE Systems
08.2019 - 03.2023
CNC Programmer / Process Engineer
DP Technologies
07.2016 - 02.2019
CNC Programmer / Process Engineer
Rolls Royce, Aerospace
02.2015 - 06.2016
CNC Programmer / Process Engineer
GKN Aerospace / Division of Cem-Tronics Inc.
06.2013 - 02.2015
CNC Programmer / Process Engineer
ATM Senior Aerospace
12.2011 - 06.2013
Process Engineer / CNC Programmer
Magellan Aerospace
03.2009 - 11.2011
Senior Process Engineer
Moog Inc.
03.2008 - 03.2009
Manufacturing Engineer
Mori Seiki
06.2004 - 03.2008
Master of Science - Manufacturing Engineer
Purdue University
05.2001 - 10.2006
Associates Degree - Machine Tool Processes
South Suburban College
Associates Degree - Liberal Arts
South Suburban College