Summary
Overview
Work History
Education
Skills
Timeline
Generic

Robert Metcalfe

WELDER
Emporia,KS

Summary

Dynamic and detail-oriented welder with extensive experience at Habco Fabrication, excelling in MIG and TIG welding. Proven ability to enhance production efficiency and ensure high-quality standards through meticulous inspections and effective teamwork. Recognized for exceptional problem-solving skills and commitment to safety, contributing to a positive workplace culture and customer satisfaction.

Overview

18
18
years of professional experience

Work History

Welder

Habco Fabrication
12.2022 - 12.2023
  • Welded in flat, horizontal, vertical, and overhead positions.
  • Maintained clean working environment by consistently organizing tools and equipment, promoting workplace safety.
  • Demonstrated versatility in various welding methods including MIG, TIG, Stick, and Flux Core Welding techniques.
  • Fabricated shop parts directly from blueprints.
  • Inspected welds and checked critical measurements to meet specifications.
  • Operated hoists, cranes, and power tools to dismantle equipment to find and remove defective parts.
  • Clamped, held, tack-welded, heat-bent and bolted component parts to achieve required configurations and positions.
  • Prepared welding equipment to perform advanced welding work.
  • Enhanced welding quality by following precise welding procedures and maintaining proper equipment settings.
  • Removed and repaired unacceptable welds with air arc and grinder to meet quality guidelines.
  • Utilized blueprints and diagrams to compare finished products against design specifications.
  • Reduced workplace accidents through strict compliance with safety regulations and guidelines.
  • Increased production efficiency with expert time management skills and adherence to project deadlines.
  • Delivered high-quality customer service as a reliable and skilled welder, contributing to positive company reputation and repeat business.
  • Assisted in blueprint reading and interpretation for accurate alignment of parts during assembly process.
  • Completed welding projects using gas tungsten arc, gas metal arc, flux-cored arc, plasma arc, and shielded metal arc equipment.
  • Optimized material usage by accurately measuring and cutting required components prior to welding.
  • Collaborated with team members for seamless project execution, improving overall productivity.
  • Set up and operated shielded metal arc and gas metal arc welding equipment.
  • Chipped off excess weld, slag, and spatter using hand tools.
  • Provided support in developing custom jigs/fixtures to facilitate more efficient production workflows.
  • Conducted thorough inspections of welds to ensure adherence to industry standards and codes.
  • Developed customized welding techniques for unique materials, optimizing fabrication processes.
  • Salvaged and rebuilt parts to achieve cost savings and reduce waste.
  • Troubleshot technical issues during the welding process, minimizing downtime on projects.
  • Mentored junior welders, sharing knowledge to enhance their skill sets and career development.
  • Addressed potential hazards or equipment malfunctions to prevent serious problems.
  • Streamlined work processes through effective communication with supervisors and team members about project requirements and progress updates.
  • Observed hydrostatic and dimension tolerance tests to evaluate weld quality and conformance to specifications.
  • Streamlined workshop operations, organizing tools and equipment for easy access and efficient workflow.
  • Contributed to environmental sustainability by implementing metal recycling practices in workshop.
  • Improved customer satisfaction by delivering custom welding projects ahead of scheduled deadlines.
  • Conducted rigorous post-weld inspections to guarantee structural integrity of each piece.
  • Assisted in project estimation by providing accurate time and material assessments for welding tasks.
  • Ensured compliance with all regulatory standards, keeping documentation updated and accessible.
  • Facilitated cross-department communication, ensuring projects stayed on schedule with clear updates and coordination.
  • Increased efficiency in metal fabrication with precise welding techniques for complex assemblies.
  • Enhanced workshop safety by consistently adhering to all safety protocols and conducting regular equipment checks.
  • Reduced material waste with careful planning and accurate cutting of metal components.
  • Optimized welding supply inventory, preventing project delays by ensuring all necessary materials were on hand.
  • Solved complex welding challenges by applying specialized techniques in MIG, TIG, and Stick welding.
  • Supported junior welders through mentorship, enhancing team capabilities with shared knowledge and experience.
  • Led team training sessions, boosting overall skill levels with advanced welding techniques.
  • Maintained high standard of quality control, ensuring all welds met or exceeded industry standards.
  • Increased operational lifespan of equipment with regular maintenance and timely repairs.
  • Collaborated on design of custom metalwork projects, meeting client specifications with innovative solutions.
  • Improved project completion times by streamlining welding processes for structural components.
  • Enhanced aesthetic appeal of final products with skilled finishing techniques for smooth and clean welds.
  • Cut, grinded and bent edges of materials to be joined for snug fit using power grinders and hand tools.
  • Welded metal components in vertical, overhead and flat positions.
  • Maintained safety by wearing protective equipment, staying alert and following procedures.
  • Welded various connections with high-quality final results.
  • Bolted, clamped and tack-welded parts to secure components prior to welding.
  • Cleaned material surfaces to remove dirt or excess acid using chemical solutions, wire brushes and grinders.
  • Prepared for assembly by positioning, aligning and securing parts using tools such as jigs and vises.
  • Inspected welds for accuracy and conformance to specifications.
  • Avoided warping, shrinkage, and distortion by carefully controlling welding processes.
  • Inspected pieces for defects, measured, and checked with straightedges or templates for compliance with specifications.
  • Selected and operated shielded metal arc and gas metal arc welding equipment.
  • Completed projects safely by closely monitoring conditions when lighting torches and using tools.
  • Chipped away debris and thick crusts of rust, slag, and other materials to ready surfaces for welding.
  • Inspected parts and components for defects in soldering process.
  • Detected faulty operation of equipment and defective materials and promptly resolved issues.
  • Monitored and documented soldering results.
  • Evaluated and tested various soldering materials for accuracy.
  • Replaced faulty parts and components in soldering process.
  • Suggested improvements to soldering process to increase efficiency.
  • Assisted in training new solderers on soldering procedures.

Maintenance Technician

VALMONT INDUSTRIES
12.2022 - 12.2023
  • Operated varied hand and power tools to complete repairs.
  • Used problem-solving skills to alleviate issues efficiently with minimal supervision.
  • Troubleshot equipment breakdowns and performed preventive maintenance.
  • Followed work orders and specifications for machine and equipment replacement, repair, or maintenance.
  • Followed safety protocols to minimize workplace accidents.
  • Inspected and maintained equipment to keep items in top working condition.
  • Completed daily, weekly, and monthly checklists on building equipment to maintain records of scheduled maintenance procedures.
  • Successfully completed complex repair tasks within tight deadlines, minimizing disruptions to daily operations.
  • Improved equipment functionality by conducting regular maintenance checks and repairs.
  • Contributed to a safer work environment, promptly addressing any identified hazards or concerns.
  • Installed new locks, door handles, and door closers.
  • Collaborated with team members to complete larger repair projects efficiently.
  • Reduced downtime by quickly diagnosing and resolving technical issues on machinery.
  • Performed electrical and mechanical repairs of production equipment to minimize downtime.
  • Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.
  • Monitored and documented work performance in maintenance logs in compliance with company guidelines.
  • Minimized production delays, responding swiftly to emergency breakdowns or unexpected malfunctions.
  • Enhanced safety measures by performing routine inspections and identifying potential hazards.
  • Maintained restroom functionality by repairing leaking faucets, clogged toilets, and other equipment.
  • Ensured smoother operations, maintaining accurate records of all maintenance activities.
  • Boosted overall productivity with timely preventive maintenance on key equipment.
  • Developed and implemented strategies to improve maintenance processes.
  • Maintained compliance with industry regulations and standards through meticulous record-keeping practices.
  • Assisted management in developing long-term plans for equipment upgrades and replacements.
  • Improved compliance with health and safety regulations, conducting regular audits and making necessary adjustments.
  • Enhanced team skills through development and delivery of comprehensive training program on new technologies.
  • Improved machine efficiency, conducting regular diagnostics and repairs.
  • Reduced equipment failures, meticulously adhering to manufacturers' maintenance guidelines.
  • Revamped workshop organization, leading to more efficient workflow and easier access to tools.
  • Increased machinery lifespan with detailed attention to routine and preventive maintenance tasks.
  • Streamlined inventory management for spare parts, ensuring critical components were always available.
  • Streamlined communication with other departments, ensuring maintenance issues were addressed in timely manner.
  • Enhanced guest satisfaction in facility areas by maintaining high standard of cleanliness and functionality.
  • Boosted team morale and productivity with introduction of team-based project completion incentive program.
  • Reduced environmental impact with introduction of recycling initiatives for used materials and parts.
  • Optimized production line performance, troubleshooting and fixing issues promptly.
  • Replaced worn or broken parts on machines and equipment.
  • Performed preventive maintenance and repairs on various types of equipment.
  • Followed instructions from supervisor regarding daily job tasks and duties.
  • Repaired and replaced pumps, valves and motors.
  • Rewired and replaced faulty electrical components in equipment.
  • Utilized variety of tools and test equipment to troubleshoot and diagnose equipment malfunctions.
  • Diagnosed and repaired complex mechanical and electrical systems.
  • Conducted regular inspections of equipment to promptly identify issues that could cause machinery malfunctions.
  • Reported issues to property manager so effective resolutions could be put into place.
  • Inspected, tested and adjusted mechanical and electrical systems to facilitate proper functioning.
  • Executed tasks within time and budget constraints.
  • Detected and repaired machinery faults using electrical and manual testing methods.
  • Installed and maintained plumbing and HVAC systems.
  • Continuously adhered to strict regulations as well as detailed instructions, guidelines and specifications.
  • Removed trash and recyclables at end of each shift and disposed of items in proper receptacles.
  • Positively engaged with customers and maintained professional appearance as company representative.
  • Safely and effectively handled wide range of cleaning products and solutions.
  • Optimized work readiness with effective gathering of parts and supplies in alignment with specifications.
  • Supervised maintenance functions, working collaboratively with sanitation crews on shop floor upkeep and repairs.
  • Completed preventive maintenance on machines to enhance production and maintain quality.

Lead Technician

QSI Sanitation
01.2011 - 12.2017
  • Planned, scheduled, and delegated daily work to team of employees.
  • Recognized as a top performer among peers due to outstanding productivity levels and commitment to excellence.
  • Conducted quality inspections of completed work, ensuring compliance with established standards and specifications.
  • Performed troubleshooting and diagnosis on malfunctioning equipment.
  • Optimized workflow for enhanced productivity by streamlining processes and providing technical guidance to team members.
  • Monitored and enforced safety measures to mitigate hazards.
  • Managed team performance by training, mentoring, disciplining, and motivating employees.
  • Adhered to established policies and standards to safely complete projects.
  • Increased customer satisfaction, ensuring timely resolution of service requests through effective communication and problem-solving skills.
  • Established strong relationships with clients by consistently providing high-quality service and addressing concerns promptly.
  • Managed daily activities, assigned tasks to specific staff members and utilized proven management techniques to cut work flow downtime and maximize revenues.
  • Mentored junior technicians, fostering a collaborative work environment that encouraged skill development and knowledge sharing.
  • Implemented, configured, and optimized safety standards.
  • Managed projects from conception to completion, ensuring on-time delivery while staying within budget constraints.
  • Monitored spare parts inventory and addressed shortages with purchasing personnel.
  • Improved equipment efficiency by conducting regular maintenance and implementing upgrades.
  • Reduced equipment downtime, proactively identifying potential failures and implementing preventive measures.
  • Implemented safety protocols to minimize workplace accidents and ensure adherence to industry regulations.
  • Enhanced system reliability with thorough troubleshooting and root cause analysis of technical issues.
  • Developed comprehensive training materials to onboard new technicians, resulting in faster acclimation to role responsibilities.
  • Maximized resource utilization by scheduling work assignments based on technician availability and expertise.
  • Maintained strong focus on safety and efficiency to provide comprehensive support to personnel performing skilled repairs.
  • Worked with diverse types of weather and ground conditions.
  • Tested systems, noting issues and completing preventive maintenance.
  • Demonstrated to customers proper methods for operating equipment after it had been installed.
  • Followed established procedures for inspection of belts, drives and motors, performing needed maintenance.
  • Liaised with internal departments to optimize productivity and efficiency.

Shop Foreman

JUSTUS FABRICATION
03.2006 - 03.2010
  • Used hand and power tools, equipment, and instruments accurately.
  • Oversaw maintenance and repair of shop equipment.
  • Trained and coached employees to improve performance and skills.
  • Directed daily operations of team of [Number] technicians and shop professionals.
  • Verified safe and proper operation of wide range of power tools, equipment and instruments.
  • Conducted thorough inspections of completed work, ensuring all projects met or exceeded company and client expectations before final delivery.
  • Increased shop efficiency by implementing streamlined processes and organizing work areas.
  • Managed materials inside shop and at job locations.
  • Maintained open lines of communication with upper management regarding shop updates, challenges faced, and potential opportunities for growth or improvement.
  • Reduced machine downtime by performing regular maintenance checks and addressing issues promptly.
  • Addressed customer concerns in a timely manner, upholding the company''s reputation for excellent customer service.
  • Supervised all aspects of project completion from initial planning stages through final execution, meeting or exceeding client expectations consistently.
  • Ensured high-quality workmanship by closely monitoring team performance and providing constructive feedback.
  • Provided training, coaching and support of staff members, resulting in elevated individual performance to boosted service standards.
  • Safeguarded workplace safety through strict adherence to safety protocols and conducting regular training sessions for staff.
  • Optimized scheduling practices to maximize productivity while minimizing labor costs without sacrificing quality or safety standards.
  • Fostered a strong team dynamic by promoting trust, open communication, and collaborative problem solving among team members.
  • Managed a team of skilled technicians, fostering a positive work environment that encouraged professional growth and development.
  • Evaluated employee performance regularly, offering praise for accomplishments and guidance on areas needing improvement.
  • Assisted in the recruitment process by interviewing potential hires and selecting qualified candidates to join the team.
  • Developed custom solutions for unique customer requirements, resulting in increased client satisfaction levels.
  • Collaborated with vendors when procuring materials or equipment necessary for successful project completion within budget constraints while adhering to quality standards.
  • Implemented inventory control measures, ensuring proper stock levels were maintained for efficient operations.
  • Managed resources, materials, systems maintenance, regulatory compliance, schematics implementation and proper documentation of orders, operations, schedules and evaluations.
  • Contributed to budget management by tracking expenses, reducing waste, and optimizing resource allocation.
  • Facilitated team meetings to discuss progress and address any issues, fostering collaborative work environment.
  • Streamlined tool management system, ensuring tools were always available when needed.
  • Developed recycling program for scrap materials, contributing to cost savings and environmental sustainability.
  • Oversaw installation of new machinery, enhancing workshop capabilities.
  • Implemented quality control system that significantly reduced number of defective products.
  • Reduced machine downtime with proactive maintenance schedules.
  • Led development of safety protocols to minimize workplace accidents, significantly improving overall safety.
  • Fostered culture of continuous improvement, encouraging innovation and efficiency.
  • Coordinated with suppliers to ensure timely delivery of parts, maintaining optimal inventory levels.
  • Managed project timelines to ensure work was completed on schedule and within budget.
  • Cultivated professional working relationships with peers and supervisors.
  • Supervised ongoing daily production phases.
  • Troubleshot equipment to reduce service calls and downtime.
  • Managed staff hiring, training and supervision.
  • Oversaw inventory and product stock to develop and maintain inventory controls resulting in cost savings and reduced overages.
  • Interpreted work order information and specifications to plan, schedule and complete jobs precisely.
  • Oversaw loading and unloading of packages in warehouse.
  • Planned, organized and monitored resources to deliver efficient use of labor, equipment and materials.
  • Increased customer satisfaction and grew business by maintaining close relationships with customers.
  • Reviewed documentation such as invoices and shipping paperwork for accuracy and compliance.
  • Built relationships with customers and managed accounts to drive revenue and profit.
  • Conducted performance reviews each quarter, offering praise and recommendations for improvement.

Education

WELDING - WELDING

FLINT HILLS VO-TECH
Emporia, KS
08-1987

Skills

  • Welding
  • Attention to detail
  • Fabrication
  • Blueprint reading
  • Stick welding
  • Torch cutting
  • Layout and fitting
  • Flux-cored arc welding
  • Pipe welding
  • Vertical welding
  • Structural welding
  • Steel fabrication
  • Arc welding
  • Flat welding
  • Gas metal arc welding
  • Equipment operation
  • Horizontal welding
  • MIG welding professional
  • Tool repair and maintenance
  • Cutting techniques
  • Gas tungsten arc welding
  • Shielded metal arc welding
  • Personal protective equipment
  • Precision measuring tools
  • Wire feed machines
  • Sheet metal fabrication
  • Welding procedure specification
  • Parts fabrication
  • Welding position proficiency
  • Crane operation
  • Joint preparation
  • Welding symbols
  • Surface preparation
  • Oxy-acetylene welding
  • Brake press operation
  • Precision measuring
  • Hazardous material handling
  • Hand-forming workpieces
  • Materials selection
  • First aid training
  • Plasma arc welding
  • Rigging techniques
  • Fire prevention
  • Special alloys
  • Non-destructive testing
  • Submerged arc welding
  • Safety equipment usage
  • Machine adjustment
  • OSHA compliance
  • Hand-eye coordination
  • Equipment Repair
  • Equipment maintenance
  • Soldering techniques
  • Welding machine setup
  • Weld tacking
  • Weld slagging
  • Reweld application
  • Welding safety
  • Overhead welding
  • Flux core (FCAW) welding
  • Sub-arc welding
  • MIG welding
  • Hand and power tool operation
  • Power tools
  • Welding techniques
  • Power tools operation
  • Surface grinding
  • Decision-making

Timeline

Welder

Habco Fabrication
12.2022 - 12.2023

Maintenance Technician

VALMONT INDUSTRIES
12.2022 - 12.2023

Lead Technician

QSI Sanitation
01.2011 - 12.2017

Shop Foreman

JUSTUS FABRICATION
03.2006 - 03.2010

WELDING - WELDING

FLINT HILLS VO-TECH

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Robert MetcalfeWELDER