Robert Staude
Johnson Creek,WI
Summary
At Bryant Products Inc, I spearheaded initiatives that significantly enhanced production efficiency and product quality, leveraging my expertise in manufacturing operations and cross-functional teamwork. My dedication to continuous improvement and quality assurance led to a notable increase in customer satisfaction, without exceeding a single numerical percentage.
Equipped with strong problem-solving abilities, willingness to learn, and excellent communication skills. Poised to contribute to team success and achieve positive results. Ready to tackle new challenges and advance organizational objectives with dedication and enthusiasm.
Overview
39
39
years of professional experience
Work History
Production Manager
Bryant Products Inc
08.2022 - Current
- Resolved issues quickly to maintain productivity goals.
- Oversaw quality control efforts, maintaining strict adherence to industry standards and regulatory requirements while achieving high levels of customer satisfaction.
- Managed internal operational standards and productivity targets.
- Increased overall productivity by identifying bottlenecks in the production process and proposing effective solutions.
- Enhanced production efficiency by streamlining processes and implementing lean manufacturing techniques.
- Reduced waste and material costs by optimizing resource allocation and inventory management.
- Managed continuous improvement initiatives to drive gains in quality, flow, and output.
- Coordinated with sales and marketing departments to align production schedules with demand forecasts, maximizing both efficiency and customer satisfaction.
- Standardized production procedures, job roles, and quality assurance guidelines.
- Partnered with leadership on recruiting, hiring and coaching production personnel.
- Determined suitable crew requirements, scheduled employees, and worked with human resources to meet changing production schedules.
- Estimated labor requirements to support anticipated workload.
- Championed safety initiatives within the workplace, leading to a significant decrease in accidents and injuries among staff members.
- Reviewed maintenance and repair problems to determine appropriate action for resolution.
- Collaborated with R&D to integrate new technologies into production processes, enhancing product features.
- Reduced material waste, leading to cost savings, by optimizing production planning and inventory management.
- Conducted regular performance reviews, identifying areas for improvement and implementing targeted developmental plans.
- Established preventive maintenance schedule for production equipment, minimizing unplanned downtime.
- Created and oversaw production schedules and adjusted as needed to meet deadlines.
- Managed personnel by implementing company policies, procedures, work rules, and disciplinary action.
QC Director
Bryant Products Inc
08.2020 - 08.2022
- Improved project efficiency with strategic planning, resource allocation, and time management practices.
- Implemented innovative solutions to solve complex problems, resulting in increased productivity and streamlined operations.
- Increased company revenue by streamlining processes and implementing cost-saving measures.
- Trained and guided team members to maintain high productivity and performance metrics.
- Interacted well with customers to build connections and nurture relationships.
- Reported issues to higher management with great detail.
Assistant Plant Manager/Assistant Production Manager
Bryant Products Inc
07.2015 - 08.2020
- Supported Plant Manager in establishing strategic objectives for the facility, aligning with broader company goals.
- Coordinated emergency response plans to minimize disruption during unexpected events or incidents.
- Implemented continuous improvement projects, leading to increased product quality and customer satisfaction.
- Provided coaching and mentoring to team members, fostering professional growth and skill development.
- Championed innovation within the facility by encouraging new ideas from all team members, resulting in the adoption of cutting-edge technologies and best practices.
- Enhanced safety measures, resulting in a decrease in workplace accidents and increased employee morale.
- Reduced plant downtime through effective preventive maintenance planning and timely equipment repairs.
- Collaborated with HR to recruit top talent, reducing turnover rates and fostering a positive work environment.
- Oversaw daily production schedules, ensuring timely completion of orders while maintaining high-quality standards.
- Developed cross-training initiatives for employees, improving overall workforce flexibility and productivity.
- Improved production efficiency by streamlining processes and implementing lean manufacturing techniques.
- Monitored and supported progress of plant production orders by managing shop capacity and loading functions at several facilities.
- Facilitated open communication between departments to ensure seamless coordination of efforts throughout the plant''s various functions.
- Provided direction and leadership to all levels of employees and managers.
- Reduced costs by eliminating materials waste and unnecessary labor hours.
- Implemented useful inventory management and tracking systems to reduce costs and improve operations.
- Created and oversaw production schedules and adjusted as needed to meet deadlines.
- Monitored inventory levels and restocking schedules to avoid production delays from unavailable materials.
- Enforced health and safety protocols to promote safe working environment.
- Scrutinized production output and identified areas for improvement.
- Identified and planned for resources needed to accomplish production objectives.
- Successfully managed production activities to achieve on-time shipment of orders.
- Resolved conflicts among team members diplomatically, promoting a harmonious work environment where all employees could succeed.
- Collaborated with procurement teams to ensure timely delivery of materials needed for ongoing production demands.
- Partnered with leadership on recruiting, hiring and coaching production personnel.
Quality Director
Same
03.2008 - 07.2015
- Developed comprehensive quality documentation, including policies, procedures, and work instructions, ensuring compliance with industry standards.
- Conducted thorough root cause analyses to identify areas for improvement, leading to increased efficiency and reduced defects.
- Oversaw internal audit processes, identifying gaps in current practices and recommending solutions for improvement.
- Implemented Lean Manufacturing techniques to reduce waste and improve overall product quality levels.
- Enhanced product quality by implementing rigorous testing procedures and process improvements.
- Monitored equipment calibration schedules and maintenance records, ensuring optimal functioning of all machinery involved in production processes.
- Implemented new quality assurance and customer service standards.
- Determined quality department standards, practices, and procedures.
- Tracked quality issues with external customers, suppliers, and internal plant operations.
- Specified quality requirements of raw materials with suppliers.
- Inspected products and worker progress throughout production.
CNC Maintenance Technician
Bryant Products Inc
01.2000 - 03.2008
- Streamlined processes through the integration of automation systems into the CNC machinery lineup.
- Supported cross-functional teams in designing custom fixtures or modifications to improve overall equipment functionality.
- Reduced downtime by promptly diagnosing and troubleshooting mechanical, electrical, and software issues.
- Collaborated with production team for improved workflow, addressing equipment concerns proactively.
- Maintained a safe working environment by adhering to safety protocols and guidelines during maintenance procedures.
- Ensured consistent production quality by calibrating CNC machines to meet specifications.
- Enhanced machine efficiency by performing regular preventive maintenance and timely repairs.
- Assisted in updating maintenance records for accurate tracking of equipment history and performance data.
- Trained junior technicians in CNC maintenance techniques, fostering teamwork and skill development within the department.
- Contributed to increased revenue by minimizing scrap rates through precise calibration and adjustment of machines.
- Programmed various computer numerically controlled tools to accurately produce parts according to specifications.
- Collaborated with engineering team to optimize CNC machining processes.
- Studied blueprints to understand specifications and adjusted machines to produce quality parts.
- Calculated dimensions, tool selection and machine speeds from new orders.
Automatic Screw Machine Operator
Hystro Products
01.1986 - 11.2000
- Minimized equipment malfunctions through diligent preventive maintenance measures and timely repairs when necessary.
- Managed inventory of consumable items such as cutting fluids, coolants, and tooling components to ensure consistent production levels were maintained.
- Demonstrated adaptability by quickly learning new machinery or software systems introduced into the production process while maintaining proficiency with existing equipment.
- Increased workplace safety by adhering to company policies and industry regulations during all machine operations.
- Collaborated with team members to develop more efficient processes for part manufacturing and assembly.
- Maintained accurate documentation of completed jobs, including measurements, adjustments made, and any issues encountered during production.
- Ensured adherence to quality standards with thorough inspections of produced parts using calipers, micrometers, and other measuring tools.
- Exceeded daily production goals by effectively managing time and resources in a fast-paced, high-pressure environment.
- Assisted in the training of new operators, sharing knowledge and expertise in screw machine operation techniques.
- Reduced material waste by accurately reading blueprints and following specifications for each job order.
- Decreased machine downtime by performing routine maintenance and troubleshooting on a regular basis.
- Regularly communicated with supervisors and team members to share updates on production progress and address any potential concerns or issues.
- Built strong relationships with colleagues across departments to foster a positive working environment conducive to high productivity levels.
- Enhanced production efficiency by maintaining and operating screw machines for precision parts manufacturing.
- Upheld strict attention to detail throughout all aspects of the manufacturing process to ensure accuracy in final product dimensions and tolerances met customer requirements consistently.
- Completed tasks according to production sheets specifications and quality standards to meet or exceed tight tolerances and avoid wasting materials.
- Mounted attachments such as relieving or tracing attachments to perform operations such as duplicating contours of templates or trimming workpieces.
- Inspected sample workpieces to verify conformance with specifications using instruments such as gauges, micrometers and dial indicators.
Education
No Degree -
Fort Atkinson High School
Fort Atkinson, WI06-1983
Skills
- Dedication to product quality
- Manufacturing operations
- Inventory management specialist
- Assembly and production
- Operations management
- Training coordination
- Quality control
- Materials management
- Production scheduling
- Quality assurance
- Production planning
- Production optimization
- Cross-functional teamwork
- Manufacturing
Timeline
Production Manager
Bryant Products Inc
08.2022 - Current
QC Director
Bryant Products Inc
08.2020 - 08.2022
Assistant Plant Manager/Assistant Production Manager
Bryant Products Inc
07.2015 - 08.2020
Quality Director
Same
03.2008 - 07.2015
CNC Maintenance Technician
Bryant Products Inc
01.2000 - 03.2008
Automatic Screw Machine Operator
Hystro Products
01.1986 - 11.2000
No Degree -
Fort Atkinson High School
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