Experienced chemical engineer and Master' student with a pharmaceutical/biotechnology background and 18 years of experience in fine chemicals, and pharmaceutical intermediates manufacturing
Overview
23
23
years of professional experience
Work History
Process Technician-Gr. 8 (Operations)
Bharat Petroleum Corporation Ltd.
07.2015 - 08.2022
Smooth pre-commissioning, commissioning and start-up of Crude Distillation unit, Vacuum Distillation unit, and LPG treating unit after mechanical completion
Hydro testing, air blowing, water flushing, nitrogen inserting, and leak test of all equipment
P &ID confirmation checking
Preparing lineup for plant start-up as per P & ID
Performing mechanical run-in tests (MRT) for pumps, fans, and associated equipment.
Process Technician-Gr. 8 (Operations)
Bharat Petroleum Corporation Ltd.
08.2012 - 06.2015
Smooth start-up shut down and troubleshooting of 2.2MMTPA Diesel Hydro Desulfurization unit (U.O.P) and 14,500 MTPA Hydrogen gas unit
Good command of the operations of Charge heater, Tubular reformer, Pressure swing adsorber, Recycle gas compressor, Make-up gas compressor, and Flare gas recovery compressor
Controlling & maintaining process parameters as per technical specifications for safe & smooth operation
Reporting abnormalities to the control room & taking necessary action
Collection of various samples from the open-loop and closed-loop sample points.
Process Technician-Gr. 7(Operations)
Bharat Petroleum Corporation Ltd.
11.2005 - 08.2012
Smooth Start-up and Shut down of Sulfur Recovery Unit, Amine Regeneration Unit, Sour Water Stripper Unit, and Fuel Gas Treatment Plant
Safe handling of the plant during equipment & utility failure
Maintaining a detailed log sheet of operational adjustments and changes
Inspect equipment or units to detect leaks or malfunctions.
Supervisor (Operation)
Indian Molasses Company (IMC)
03.2005 - 10.2005
Supervised storage and transportation of motor spirit, kerosene, lube oil, and edible oil
Pigging process pipelines before and after transporting products from the JNPT jetty to storage tanks.
Apprentice Chemical Engineer
Deepak Nitrite Ltd.
08.2004 - 02.2005
Supervised manufacturing of pharmaceutical intermediates such as 2, 6 xylidine, ortho nitro toluene, and Para nitro toluene by hydrogenation.
Junior Engineer
Excel Engineering Services
08.1999 - 07.2004
Designed drawings of different process equipment by using AutoCAD software
Solved operation-related problems with the help of designed drawings
Developed drawings as per the latest standards of ASME.
Education
M.S. - Chemical engineering (Biotechnology focus)
San Jose State University (SJSU)
San Jose, California
05.2024
M.S. - Pharmaceutical Engineering
New Jersey Institute of Technology (NJIT)
New Jersey, New Jersey
12.2022
B.S. - Process engineering
Birla Institute of Technology and Science, Pilani, India
Pilani, India
08.2020
Diploma (Associate) - Petrochemical Engineering
Dr. Babasaheb Ambedkar Technological University, India
India, India
05.1998
Skills
Basic knowledge and hands-on experience with pH meter, DSC/TGA, Gel electrophoresis, PCR, aseptic techniques, and biostatistical techniques
Knowledge of protein isolation and purification, basic molecular biology methods, microbial kinetics and energetics, and operation of bioreactors
Industrial experience in Chemical manufacturing, Pharmaceutical intermediate manufacturing, Process optimization, Distillation, and Upstream/Downstream processing
Demonstrated ability to be efficient, organized, and able to handle short timelines in a fast-paced environment
Demonstrated leadership and supervisory abilities
Demonstrated ability to work in a team environment as well as an individual contributor
Demonstrated ability to identify issues, seek solutions, and communicate effectively
Demonstrated ability to think creatively and to solve complex problems
Eagerness to learn and demonstrated ability to learn quickly
Project management skills - Microsoft project, Gantt chart
Strong Work Ethic
Performance Improvement
Safety checking
Equipment Troubleshooting
Manufacturing process controls
Process Monitoring
Preventive Maintenance Management
Operational Efficiency
Root Cause Analysis
Technical Supervision
Process flows
Accomplishments
Achieved [Result] through effectively helping with [Task].
Chemical Engineering Courses
CHE 211 - Advanced Chemical Engineering Thermodynamics (SJSU) 3 credits
(Quantitative development of fundamental laws of thermodynamics and their application to chemical processes. Equilibria and thermal effects in homogeneous and heterogeneous systems. Studies of the behavior of complex mixtures and high-pressure phenomena)
CHE 218 - Transport Processes (SJSU) 3 credits
(Derivation of general differential equations for transport of heat, mass, and momentum; kinetic theory of fluids and its application to transport phenomena based on molecular motion; methods for estimating transport coefficients in fluids)
CHE612 - Kinetics of Reactions and Reactor Design (NJIT) 3 credits
(Elements of optimum design introduced for reactor types, series and parallel reactor systems, multiple reactions, and temperature effects. Introduction to non-ideal reactor design. Study of various models for catalytic and non-catalytic solid-fluid reaction)
Biotechnology Courses
CHE 192 - Introduction to Biochemical engineering (SJSU) 3 credits
(Enzyme kinetics and enzyme reactors, enzyme isolation and purification, cellular regulation and recombinant DNA technology, microbial kinetics, and design/operation of fermenters)
CHE 194 - Biochemical Engineering Lab (SJSU) 3 credits
SUMMARY STATEMENT
EDUCATION
SKILL SET
ACADEMIC COURSES
BIOL605 - Principles of Bioscience Processing (NJIT) 3 credits
(History of Bioprocessing and Cell Theory, Cell Cycle, Enzyme-substrate kinetics and basic chemistry, Amino Acids, peptides and proteins, Carbohydrates and their metabolism, Lipids, and membranes/ Second messenger signaling pathways: Receptors and Ligands, Bacterial and viral replication/ Viral transformation, vaccine development, Sterile lab environment, Good Manufacturing Processes and Drug Development, Cell Culture Basics/ FDA regulations)
Project Management And Writing Skills Courses
IE673- Total Quality Management (NJIT) 3 credits
(Concept of total quality management for industrial systems, product quality improvement, quality engineering and design, supplier management, quality assurance, process control, competitor analysis, Taguchi methods, and quality function deployment, ISO 9000, and Baldridge Award)
CHE 200 - Research Methods (SJSU) 3 credits
(Introduction to key statistical, experimental, and computational tools for independent project and research investigation in chemical and materials engineering. Literature review, experiments, data analysis, and individual written reports)
MATE 186 - Polymers (SJSU)
(Structure and properties of solid polymers; chemistry; thermal transitions; mechanical, electrical, and optical properties; influence of chemical structure and processing on properties; applications)
Degree
B.S.
Awards
2017, Received an award and recognition at the Bi-annual suggestion scheme on the theme, "Improvement in Equipment Efficiency" held by Mumbai Refinery - Suggested using a plate exchanger for higher heat transfer and reduction of reboiler steam consumption by 25 metric tons/day in the Amine regeneration unit, yearly saving cost of almost ~$166,000 USD.
2019, Received recognition for preventing an unexpected shutdown in the Diesel hydro-desulfurization plant - A pinhole leak in the tube side outlet stub of 120-E-107C shell and tube exchanger (containing hot effluents of reactor along with unreacted hydrogen at 40 kg/cm2 pressure) was observed in routine checkup; upon smothering steam and lowering the temperature of leaking stud, an unexpected shutdown was prevented.
References
Available upon request
Timeline
Process Technician-Gr. 8 (Operations)
Bharat Petroleum Corporation Ltd.
07.2015 - 08.2022
Process Technician-Gr. 8 (Operations)
Bharat Petroleum Corporation Ltd.
08.2012 - 06.2015
Process Technician-Gr. 7(Operations)
Bharat Petroleum Corporation Ltd.
11.2005 - 08.2012
Supervisor (Operation)
Indian Molasses Company (IMC)
03.2005 - 10.2005
Apprentice Chemical Engineer
Deepak Nitrite Ltd.
08.2004 - 02.2005
Junior Engineer
Excel Engineering Services
08.1999 - 07.2004
M.S. - Chemical engineering (Biotechnology focus)
San Jose State University (SJSU)
M.S. - Pharmaceutical Engineering
New Jersey Institute of Technology (NJIT)
B.S. - Process engineering
Birla Institute of Technology and Science, Pilani, India
Diploma (Associate) - Petrochemical Engineering
Dr. Babasaheb Ambedkar Technological University, India