ROJI JOY
Summary
Certified Six Sigma Black Belt and Mechanical Engineer with over three years of experience in high-precision aerospace and manufacturing environments. Expertise in continuous improvement and regulatory compliance (FAA, DOT, AS9100), with a proven track record of optimizing electromechanical system performance to enhance operational efficiency. Recognized for leveraging technical acumen and analytical skills to develop innovative solutions, excelling in the design, testing. Committed to promoting excellence and fostering a culture of quality in all aspects of engineering processes.
Overview
9
9
years of professional experience
1
1
Certification
Work History
Mechanical Assembler
Collins Aerospace
Burnsville, MN
02.2025 - 06.2026
- Ensured flawless delivery of high-precision electromechanical products through rigorous adherence to AS9100 quality standards, achieving a zero-defect delivery record.
- Executed comprehensive inspections and nonconformance management, ensuring precise identification of assembly defects and thorough documentation of nonconformance reports to optimize salvage operations.
- Interpreted and evaluated diagnostic data to validate system performance and adherence to established operational standards.
- Analyzed performance metrics and implemented procedural changes, resulting in documented efficiency gains across manufacturing operations.
- Implemented standardized data collection methodologies to accelerate the generation of manufacturing documentation and test records.
- Executed comprehensive quality audits to maintain environmental health and safety (EH&S) compliance, providing guidance to junior staff on established procedures and practices.
Mechanical Engineer
Veepees Tiles and Granites
Konikkara, Thrissur, India
08.2018 - 09.2021
- Executed detailed operational planning and process mapping to optimize manufacturing processes in tile and granite production.
- Analyzed and refined supply chain logistics alongside inventory management to lower carrying costs of raw materials while ensuring adequate supply for production needs.
- Led collaborative efforts across departments to achieve waste reduction and improve material efficiency.
- Supervised adherence to ISO quality standards and safety protocols, ensuring consistent operational integrity during manufacturing cycles.
- Conducted analysis and refinement of routing methodologies to ensure precise and efficient delivery of finished goods to customers.
- Investigated production methodologies to detect inefficiencies and executed strategic improvements that maximized throughput and maintained adherence to quality standards.
- Streamlined the manufacturing assembly line, cutting production time by 20% and reducing labor costs by $150,000 annually
Mechanical Systems Engineering Analyst (Internship)
KSE LIMITED
Thrissur
06.2017 - 08.2017
- Conducted in-depth analysis of thermodynamics and system dynamics to achieve significant design improvements in motor configurations.
- Analyzed and specified electromechanical drive systems for cattle feed production line, focusing on grinding, mixing, and packaging to achieve maximum efficiency and performance.
- Identified critical wear points in rotating machinery through historical data analysis, advising on material enhancements for improved performance in demanding agricultural applications.
Education
Master of Science - Engineering Management
Trine University
Indiana2024
Bachelor of Technology - Mechanical Engineering
University of Calicut, IES College of Engineering
Chittilappilly, Thrissur2018
Skills
- Process Engineering
- Failure Analysis (CAPA)
- GD&T, Production Tooling
- Product development
- Six sigma methodologies
- Lean principles
- Root-cause analysis
- Manufacturing processes
- Project management
Certification
- Six sigma black belt
- PMP certification
- Lean manufacturing
Timeline
Mechanical Assembler
Collins Aerospace
02.2025 - 06.2026
Mechanical Engineer
Veepees Tiles and Granites
08.2018 - 09.2021
Mechanical Systems Engineering Analyst (Internship)
KSE LIMITED
06.2017 - 08.2017
Master of Science - Engineering Management
Trine University
Bachelor of Technology - Mechanical Engineering
University of Calicut, IES College of Engineering