Summary
Overview
Work History
Education
Skills
Personal Information
Timeline
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Ronak Rana

Texas

Summary

Dynamic Project Engineer with extensive experience at Toyota Motor North America, specializing in equipment engineering and process optimization. Proficient in AutoCAD and lean manufacturing methodologies, I have successfully led projects that resulted in significant cost savings and enhanced operational efficiency. Strong communicator with a proven track record in supplier quality management.

Overview

11
11
years of professional experience

Work History

Project Engineer (Body)

Toyota Motor North America
Plano
09.2022 - Current
  • Led project and equipment engineering for new model development NPI.
  • Created equipment specifications and layouts using software including Digital Factory, AutoCAD.
  • Developed manual and robotic processes through simulation for teaching, tool selection, and cycle time studies.
  • Monitored operation plans for equipment building and implementation.
  • Sourced suppliers, managed orders, conducted follow-ups, and facilitated installations.
  • Generated Scope of work for contractors to ensure compliance with installation deadlines.
  • Authored RFQ / LOI/ Requisition PO to justify equipment quotes ranging from $10k to $3M.
  • Conducted PSHSR reviews to assess new risks in existing processes.

Industrial Integration Engineer (Silverado-Body)

General Motors
ON
08.2021 - 09.2022
  • Directed T1XX Chevrolet Silverado HD/LD program, ensuring efficient material flow from receipt to line-side.
  • Maintained body shop floor layout, implementing logistics-based improvements aligned with company standards.
  • Oversaw layout integration projects across various departments to meet weekend work requirements.
  • Facilitated layout integration meetings for new program proposals, prioritizing safe work environments for production.
  • Introduced hydrogen cell forklift changeover project across Canada plant, achieving savings of $3M on T1 program.
  • Managed tendering and quote-buying processes for general contractors on construction projects including aisle painting and conduit installations.
  • Conducted safety interval audits on shop floor to enhance work safety measures.
  • Led team of industrial engineers and skilled trades workers in PM/TM of dollies, material bins, tuggers, and facility enhancements.

Advanced Manufacturing Engineer

Magna exteriors, Roll stamp MFG
ON
07.2019 - 08.2021
  • Conducted manpower efficiency studies to optimize production scheduling with KANBAN and shunting methods.
  • Designed plant layouts using AutoCAD (3D) for work cell setup and modifications.
  • Arranged work cell apparatus for effective physical setup.
  • Supervised standardized work progress, generating procedures and strategies for 100% OEE in injection molding for clients, including Ford, Toyota, and Lexus.
  • Executed time studies for new product launches, assessing process capability and downtime while performing IATF 16949 audits on assembly lines.
  • Collaborated with program managers and quality engineers on new product development phases, including APQP and PFMEA documentation.
  • Facilitated rigorous 5S practices, ensuring workplace safety compliance.
  • Trained supervisors and team leads on lean manufacturing methodologies, achieving annual cost savings of up to $160,000.

Supplier Quality Specialist

Magna Cosma International.
ON
06.2018 - 06.2019
  • Conducted supplier quality audits for in-house and external raw materials.
  • Verified critical allowances and tolerances for heavy stamping and automatic press shops.
  • Investigated root causes of failures, implementing preventive measures using 5WHY and Fishbone methods [Ishikawa].
  • Generated and modified Statistical Process Control (SPC) and Measurement System Analysis (MSA) for assembly programs.
  • Calibrated checking aids and filed compliance certificates to ensure regulatory adherence.
  • Championed internal and external quality alerts, reporting ongoing issues to suppliers and customers.
  • Initialized hold/reject orders for nonconforming parts, managing quarantine processes through inventory software.
  • Trained supervisors and quality personnel on error-proof inspection techniques and POKA-YOKE principles.

Quality Assurance Engineer

Aashirvad Auto Tech Pvt Ltd.
GJ
01.2014 - 11.2016
  • Implemented time studies and modified plant layout to enhance workflow efficiency.
  • Conducted supplier quality audits, managing documents such as MSA and SPC.
  • Performed in-house raw material inspections and coordinated testing with NABL laboratories.
  • Resolved customer complaints and warranty issues, delivering comprehensive 8-D reports, PPAP, and CAPA.
  • Assisted product development by creating BOMs and developing various control plans.

Education

Master of Engineering - Manufacturing Engineering

University Of Windsor
ON, Canada
01.2019

Bachelor of Engineering - Mechanical Engineering

Gujarat Technological University
GJ, India
01.2016

Skills

  • AutoCAD and SolidWorks
  • ERP SAP systems
  • Dassault CATIA & NX Teamcenter
  • 2D and 3D modeling
  • GD & T ; Gage R&R

Personal Information

Visa Status: GreenCard [Lawful Permanent resident]

Timeline

Project Engineer (Body)

Toyota Motor North America
09.2022 - Current

Industrial Integration Engineer (Silverado-Body)

General Motors
08.2021 - 09.2022

Advanced Manufacturing Engineer

Magna exteriors, Roll stamp MFG
07.2019 - 08.2021

Supplier Quality Specialist

Magna Cosma International.
06.2018 - 06.2019

Quality Assurance Engineer

Aashirvad Auto Tech Pvt Ltd.
01.2014 - 11.2016

Master of Engineering - Manufacturing Engineering

University Of Windsor

Bachelor of Engineering - Mechanical Engineering

Gujarat Technological University

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Ronak Rana