Experienced Validation Engineer with background of Commissioning and Qualification (C & Q),
Temperature Mapping, Sterilization Validation, Cleaning Validation & Process validation in areas of
Pharmaceutical/ Biopharmaceutical industry.
Revised and updated Cleaning Validation documentation including Validation SOP, Functional Risk Assessment, Validation Project Plan and Cleaning Validation study protocols.
Support the optimization of processes including manual and automated cleaning processes.
Support the development of cleaning activities to ensure that the system’s validation state is maintained.
Designing and authoring technical protocols and reports in alignment with the philosophy defined by the Cleaning Validation engineering team.
Compile cleaning verification and validation data, investigations, and change control information for technical reports related to the cleaning program.
To ensure policies, procedures, and practices keep systems/processes in good standing and in a validated state.
To document and maintain the validated state of cleaning processes.
Supporting life cycle implementation of new detergents, new CIP systems, and process improvement.
Keeping abreast of industry trends and expectations from corporate requirements and regulatory agencies.
Maintaining cleaning validation program consistent with current requirements.
Conducting meetings with internal and external groups to outline expectations.
Evaluation of equipment for sample locations using multiple criteria including product properties which impact cleaning, equipment usage, site sampling ease.
Ensure documents/systems are aligned to decisions.
Authoring technical documents/reports using approved templates.
Using Technical skills and attention to detail to ensure quality of data and thorough analysis.
Using knowledge of cleaning and cleaning validation requirements to ensure requirements of the protocol are met.
Executed TACT time, Dirty Time hold & Clean time Hold Protocols for pharmaceutical & bio-pharmaceutical equipment.
CSV life cycle documentation - Validation Determination, URS User Requirements, Master Plan, Validation Protocol, Validation Plan, Risk Assessment, Test Cases, Final Validation Summary Report, Validation Release, Retirement reports
CQV commissioning of general equipment such as Refrigerators, Incubators, Centrifuges, Biological safety cabinets, liquid nitrogen freezers, ultracold freezers, Balances, and Tube sealer.
Looking over team responsible for temp/humidity mapping of the equipment, warehouses, cold rooms, etc.
Entail periodic review involving reviewing calibration/certification reports, deviation reports, qualification protocols, and look for any deficiencies that require mitigation and validation of HVAC systems.
Performed Data Integrity Gap Assessment for simple systems and computerized lab instruments which are connected to network.
Involved in all Global DI meetings and report DI activities to Global CSV manager as a CSV specialist.
Created remediation plans for the gaps that were identified through gap assessment.
Developed user access memo with users list and assigned roles to the users in the systems.
Updated DI remediation Tracker every month and making sure all remediation are closed within the due date.
Reviewed and Updated Validation SOPs as needed in VEEVA.
Drafted Audit Responses for all Observations regarding Data Integrity for Laboratory instruments.
Worked with Analytical and Micro team in generating User requirements specifications and Design Specification for all laboratory instruments.
Reviewed System Impact Assessment which determines the overall system risk and system GAMP categorization.
Involved in good documentation practice of different stages of validation life cycle in compliance with 21 CFR part 11.
Drafted and Executed Computerized Qualification protocol for Unicorn Software, Tiamo Software and Cipher Software and Distek 2500 and 5300 Dissolution Systems, drafted Nonconformance report that was identified during qualification.
21 CFR Part 11 and Data Integrity, Change control, Periodic reviews, validation project lead, engineering documents, audits and inspections etc.
Systems Validation Engineer- Onsite (Contract)
Boehringer Ingelheim Pharmaceuticals
01.2022 - 01.2023
Preparing and executing Validation and (IQ), (OQ), (PQ) for process equipment such as autoclaves, Roller mixers, Bioreactors, Tanks, Refrigerators, Skids, Centrifuge, Freezers/Ultra-low freezers and Lyophilizers in compliance with cGMP and FDA regulations etc
Microbial and particulate monitoring test and filter integrity testing etc
Authoring as SME-Subject Matter expert for Change Control, Risk Analysis, Traceability Matrix, Deviation, Project management, Commissioning documentation etc
Sourced new manufacturing and laboratory equipment for testing and usage.
Working with Quality and Manufacturing with Non-Conformances and disposition activities.
Writing DQ/IQ/OQ/PQ protocols for facilities and utilities as well as related software (GAMP5, ISO, GAMP, ALCOA, Data Integrity, FDA Annex 11).
Automation (PLC) & Validation of DCS Delta V, various PLC, various SCADA, BMS (Honeywell EBI), Historian etc
Authoring change control activities, calibration updates, drawing updates, SOP updates, and related investigation.
Computer System Validation & all SLC System Life Cycle documentation for the various systems & process as per SOP and protocols of FDA, ICH etc
Validation Engineer
Catalent Pharma
10.2020 - 12.2021
Responsible for Installation, Qualification, Calibration and Maintenance of all Quality control laboratory equipment.
Performed Data Integrity Gap Assessment for simple systems and computerized lab instruments which are connected to network.
Involved in all Global DI meetings and report DI activities to Global CQV manager as a CQV specialist on behalf of Kansas Site.
Developed user access memo with users list and assigned roles to the users in the systems.
Developed local site Admin SOP which aligns with the corporate SOP.
Updated DI remediation Tracker every month and making sure all remediations are closed within the due date.
Reviewed and Updated Validation SOPs as needed in CDMS.
Drafted Audit Responses for all Observations regarding Data Integrity for Laboratory instruments.
Managed Deviations, Follow ups , and change control in Trackwise.
Performed Periodic User access reviews, Periodic Admin Audit trail reviews that are due every 12 months and managed Trackwise.
Reviewed System Impact Assessment which determines the overall system risk and system GAMP categorization.
Involved in good documentation practice of different stages of validation life cycle in compliance with 21 CFR part 11.
Drafted summary report and Required traceability matrix for Dissolution systems.
Authored and Executed Equipment and Computerized Qualification protocol for Rudolph research Polarimeter which is connected to network.
Drafted DIA, VSR and RTM for polarimeter Created CSV IQ/OQ protocol for Mettler Toledo KF titrators, Potentiometric Titrators and Mettler Toledo pH meters.
Developed Master Computer Qualification protocol for all the XPR balances in QC and Micro labs.
Developed Application Patching Assessment when system is upgraded to higher firmware version.
Attended Change Control committee meetings every week to discuss new laboratory systems that are onboarded.
Raised three safety concerns in laboratory and one safety improvement and one positive safety behavior.
Performed the initial GxP assessment, Part 11 compliance assessment, authored protocols to test the interface and data workflow with multiple instruments for Lab X v8.
Validating Aseptic (fill and finish) process: Smoke studies, media fill simulations, worst case approach in APS, operating conditions, process interventions, Lyophilization, incubation and inspection, microbial growth medium, root cause determination and remediation in failures.
Validation Engineer – Hybrid (Contract)
Pfizer
07.2019 - 08.2020
Defined CQV strategies through the implementation of commissioning plans for process equipments.
Generate/Execute/Review Validation Protocols (IQ/OQ/PQ) for pharmaceutical manufacturing facility (Production rooms, Warehouse, QA Sampling Rooms.) and utility qualification (Compressed Air system, HVAC system, Humidity control system, Dust collection system, Vacuum system, Purified (De-ionized) water system).
Experienced in developing/executing commissioning/qualification documents on the following types of equipment: HVAC Systems that serve classified clean rooms, supporting pharmaceutical utility systems, process equipment, automation systems, and associated instrumentation and controls.
Participated in validation execution on Water-for-Injection System, Pure-Steam System, and Cleanrooms.
Write, revise, and author SOP’s using document management software.
Executed Clean Room (supplied by HVAC Air Handler Unit) OQ Protocol using TAB (Testing, Adjusting and Balancing) Report.
Involved in authoring and executing SDLC deliverables such as URS, SRS, FRS, DDS, RTM, Unit, Integration, Commissioning Protocols, Manufacturing Equipment Qualification, UAT, Delta V, FAT, SAT, Validation Planning, IQ/OQ/PQ and (VSR).
Aiding validation teams with qualifications of utilities, autoclaves, Lyophilizer, vial washer and heat tunnel.
Validation Engineer -Hybrid (Contract)
Unither Pharma Manufacturing
09.2018 - 05.2019
Documentation included detailed project plans, system descriptions, testing plans, procedures, and forms, and incident reports.
Commissioning and Qualification of Clean Utility Systems such as: Water for Injection, Clean Steam, Purified Water, Compressed Air for Processes, and Clean Gases.
Development and execution of IQ/OQ/PQ documentation for temperature-controlled units such as freezers, refrigerators, and incubators.
Oversaw Equipment and Process Validation program to ensure all equipment went through a documented IQ/OQ/PQ & CQV process and all manufacturing processes were properly validated.
Reviewed and updated end to end validation documentation for Track Wise (CAPA, Complaints and CCM) to ensure compliance with company policies and procedures.
Knowledge of GLP, GMP, HPLC, UV/VIS, TLC, GC and other primary technology requirements and work methods.
Effective in the analysis of difficult issues, performing under the challenges of multiple tasks and closing due dates.
Ability to work as part of a team, handling details and preparing accurate and valuable documentation.
Involved in Operation Qualification using thermocouple calibration and Temperature Mapping of equipment like incubators, freezers, refrigerators, ovens.
Performed temperature mapping studies on various process equipment using Kaye Validator System (AVS) and Wireless Data Loggers.
Developed and Executed IQ and OQ protocols for Freezers, Refrigerators and CO2 Incubators.
Education
Master of Science - Biomedical Engineering
Wichita State University
Wichita, KS
2018
Bachelor of Science - Instrumentation
University of Mumbai
Mumbai, India
2015
Skills
Good listening skills
Multitasking abilities
Adaptability
Cultural awareness
Critical thinking
Leadership
Supervision
Planning and Coordination
Medical Affairs Lead – Dermatology & Oncology at Boehringer Ingelheim PharmaceuticalsMedical Affairs Lead – Dermatology & Oncology at Boehringer Ingelheim Pharmaceuticals