Summary
Overview
Work History
Education
Skills
ADDITIONAL INFORMATION
Timeline
Generic

Russell Johnson

Honoraville

Summary

Dynamic Assistant Plant Manager at Daehan Solution Alabama, adept at implementing lean manufacturing techniques to enhance production efficiency. Proven track record in safety compliance and quality assurance, leading to significant reductions in downtime. Skilled in problem-solving and team leadership, fostering a culture of continuous improvement and operational excellence.

Overview

17
17
years of professional experience

Work History

Assistant Plant Manager/Safety Coordinator

Daehan Solution Alabama
Hope Hull
09.2023 - Current
  • Streamlined processes and implemented lean manufacturing techniques to enhance production efficiency.
  • Managed shop capacity and loading functions, monitoring plant production orders across multiple facilities.
  • Incorporated sustainable practices into daily operations, promoting an environmentally conscious culture.
  • Developed annual budgets for effective resource allocation to maximize output.
  • Coordinated emergency response plans to minimize disruptions during unexpected incidents.
  • Reduced plant downtime through preventive maintenance planning and timely equipment repairs.
  • Led root cause analysis investigations into production issues, implementing corrective actions effectively.
  • Optimized supply chain management to lower inventory costs and improve on-time delivery rates.
  • Assisted in the evaluation of new products and equipment for conformance with applicable safety standards.
  • Maintained records related to OSHA compliance such as accident reports, safety inspection logs.
  • Facilitated return-to-work programs by developing modified duty assignments when appropriate.
  • Identified potential health risks due to workplace exposures and developed control strategies accordingly.
  • Ensured that all workers are trained in proper lockout and tagout procedures prior to working on energized equipment.
  • Coordinated the development of emergency response plans for hazardous materials incidents.
  • Analyzed data from safety audits and investigations to identify trends in unsafe conditions or behaviors.
  • Conducted periodic reviews of job hazard analyses, recommending changes as necessary.
  • Worked closely with Human Resources department regarding Workers' Compensation claims administration.
  • Participated in the development of Injury and Illness Prevention Programs.
  • Developed and implemented safety protocols to ensure compliance with OSHA regulations.
  • Collaborated with third-party vendors providing occupational health services such as drug testing and physical examinations.
  • Conducted regular safety meetings, orientations and training sessions for employees.
  • Reviewed incident reports from external sources such as insurance companies or regulatory agencies.
  • Developed and implemented safety policies and procedures to ensure compliance with federal regulations.
  • Provided guidance on safe work practices including proper use of Personal Protective Equipment.
  • Managed a team of supervisors responsible for overseeing daily production tasks.
  • Monitored employee performance and provided constructive feedback on a regular basis.
  • Ensured compliance with safety regulations and monitored production activities to minimize risk.

Quality Assurance Analyst

PHA Body Systems
Montgomery
10.2013 - 09.2023
  • Fixed identified issues to increase productivity and boost workflows.
  • Analyzed and tested different builds to identify, trace and help resolve bugs.
  • Created and achieved product quality objectives and met product specifications.
  • Appointed as main corporate office contact, handling questions and issues from customers and vendors.
  • Planned and devised cohesive test plans for projects using advanced testing technologies.
  • Reviewed project requirements to uncover bugs and vulnerabilities and help maintain project schedule.
  • Supported company in maintaining work environment focused on quality, communication, collaboration, integration and teamwork.
  • Monitored process checks for proper completion and correct frequency.
  • Reported problems and concerns to management.
  • Conducted analyses of both in-process and completed steel materials, components and products.
  • Maintained over 100+ various instrumentation devices

Quality Control Inspector

Hwashin America
Greenville
12.2008 - 10.2013
  • Streamlined QA processes by working closely with development teams and staying abreast of changing product demands.
  • Monitored performance and generated reports detailing quality of product and defect rates.
  • Created and deployed best practices to improve efficiency and reduce defects.
  • Completed precise measurements using special tools.
  • Communicated with production team members about quality issues.
  • Reported repeated issues to supervisors and other departments, collaborating to identify issue roots and rectify problems.
  • Performed visual inspections and non-destructive tests where appropriate.
  • Monitored production processes to gain understanding of problematic steps and rectify issues.
  • Evaluated components and final products against quality standards and manufacturing specifications.
  • Noted trends in product quality and functionality to determine problem areas and plan for improvements to processes.
  • Inspected quality of products, taking note of functionality, appearance and other specifications.
  • Used hand tools, instruments, gauges and equipment to complete accurate measurements and noted results for official records.
  • Coordinated with systems partners to finalize designs and confirm requirements.
  • Repaired faults, reassembled products and completed additional tests.
  • Checked color, shape, texture and grade of products and materials against established templates, charts and samples.
  • Sampled 10% of products for detailed analysis
  • Created and deployed best practices to improve efficiency and reduce defects
  • Streamlined QA processes by working closely with development teams and staying abreast of changing product demands
  • Monitored performance and generated reports detailing quality of product and defect rates
  • Evaluated components and final products against quality standards and manufacturing specifications
  • Monitored production processes to gain understanding of problematic steps and rectify issues
  • Performed visual inspections and non-destructive tests where appropriate
  • Studied blueprints and design specs to uphold best-in-class knowledge of automotive products
  • Inspected quality of products, taking note of functionality, appearance and other specifications
  • Completed precise measurements using special tools
  • Generated and submitted detailed reports to regulatory agencies and company leadership to help drive enhancements
  • Used hand tools, instruments, gauges and equipment to complete accurate measurements and noted results for official records
  • Disposed of unsound and unsafe materials, products and equipment to prevent inappropriate reuse
  • Inspected surface preparation, primers, mid-coats, top-coats and powder coatings on automotive structures
  • Checked color, shape, texture and grade of products and materials against established templates, charts and samples
  • Conducted tests and diagnostic procedures using tools such as analyzers, multimeters and power supplies

Education

High School Diploma -

Greenville High School
Greenville, AL
05.1996

Troy University
Troy, AL

Skills

  • Specification Conformance
  • Safety Compliance
  • Verbal and Written Communication
  • Chemical Handling
  • Quality SOPs Development
  • Problem Solving
  • Solution Development and Optimization
  • Quality Issue Identification
  • Materials Analysis
  • Quality Control Data Compilation
  • Attention to Detail
  • Consistent Procedure and Protocol Use
  • Staff Training
  • Statistical Analysis
  • Test Results Interpretation
  • Information Sequencing
  • Testing Documentation
  • Laboratory Equipment Calibration
  • Data Capture and Analysis
  • Finished Goods Inspection
  • Attentive and Observant
  • Raw Materials Receiving
  • Technical Liaising and Consulting
  • Adaptability and Flexibility
  • Audit Assistance
  • Sound Judgment
  • Mechanical Operations Monitoring
  • Word Processing
  • Spectrophotometer Operation
  • Corrective Action Implementation
  • Troubleshooting and Diagnostics
  • Production Process Advising
  • Measurement Collection
  • Critical Thinking
  • Database Maintenance
  • Production Monitoring and Assessment
  • Microsoft Office
  • Functional Testing
  • Time Management
  • Report Preparation
  • Gauge and Sensor Calibration
  • Data Entry
  • Independent Decision Making
  • Scheduling coordination
  • Operational excellence
  • Plant layout optimization
  • Industrial engineering
  • Productivity enhancement
  • Logistics management
  • Manufacturing technologies
  • Facility management
  • Facilities maintenance
  • Lean manufacturing processes
  • Logistics coordination
  • Continuous improvement
  • Safety management
  • Operational auditing
  • Environmental compliance
  • Work delegation
  • Production scheduling
  • Compliance
  • Project coordination
  • Cost control
  • Plant and warehouse operations
  • Cost controls
  • ISO compliance
  • Training programs
  • Cost control improvements
  • Project management
  • Schedule management
  • Lean manufacturing principles
  • Environmental sustainability
  • Team leadership
  • Process improvement
  • Production data analysis
  • Manage schedules
  • Production and processing management
  • ISO standards
  • Labor relations
  • Operations management
  • Production planning
  • Staff training and development
  • Communication skills
  • Regulatory compliance
  • Employee training
  • Emergency response planning
  • Team management
  • Safety compliance
  • Process optimization
  • Lean manufacturing

ADDITIONAL INFORMATION

Experienced in FARO Arm operation and data collection as well aa Zeiss CMM operation. Experienced with handheld measurement and inspection tools and gages.

Timeline

Assistant Plant Manager/Safety Coordinator

Daehan Solution Alabama
09.2023 - Current

Quality Assurance Analyst

PHA Body Systems
10.2013 - 09.2023

Quality Control Inspector

Hwashin America
12.2008 - 10.2013

High School Diploma -

Greenville High School

Troy University

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Russell Johnson