Hi, I’m
SAFEYAT HASAN
Pigeon Forge,TN
Summary
Innovative and results-driven mechanical engineer with over 6 years of experience in the aerospace and mechanical design industries. Specialized in system optimization, structural analysis, and advanced simulations for improved performance and safety. Proficient in utilizing cutting-edge tools like AutoCAD, CATIA, MATLAB, Abaqus, and SAS for complex mechanical designs. Proven track record in leading cross-functional teams, optimizing engineering processes, and ensuring regulatory compliance. Strong background in Python programming for automation and technical analysis. Skilled at driving data-backed decision-making to enhance system efficiency, reduce errors, and expedite project timelines. Demonstrated leadership through managing international volunteer programs, fostering partnerships, and improving operational efficiency in global settings.
Overview
8
years of professional experience
Work History
Virtual Labs Inc.
Mechanical Engineer
10.2024 - Current
Job overview
- Executed engineering activities, including initiation, coordination, and review of mechanical and electrical systems, optimizing designs using advanced simulations and SAS
- Delivered 150+ mechanical and electrical designs with AutoCAD, applying SAS for simulations and optimizations, accelerating project timelines by 20%
- Enhanced system performance by 25% through troubleshooting, simulations, and optimization strategies using SAS
- Led virtual design reviews and validated mechanical systems with FEA tools, reducing errors by 30% and improving reliability
- Developed design sketches, 3D models, and layouts for components and sub-assemblies, ensuring functionality and performance
- Optimized tools, engines, and mechanical systems use SAS to ensure high-quality output
- Overhauled project documentation processes using SAS-driven data analysis, ensuring 100% compliance with safety and engineering guidelines
- Led remote team collaboration through digital tools, improving task efficiency and communication
- Presented engineering data and insights to management, supporting data-backed decision-making and design reviews
Southern Illinois University Edwardsville
Research Assistant
02.2024 - 09.2024
Job overview
- Developed and Implemented High-Fidelity FE Models: Designed and executed advanced finite element models in Abaqus/Explicit to simulate high-speed impacts on automotive subframes
- Leveraged explicit dynamics with nonlinear elastic–plastic material models and damage evolution to accurately capture deformation patterns
- Enhanced Simulation Accuracy and Reliability: Calibrated contact definitions and boundary conditions against real-world crash test data
- Validated simulation outcomes by comparing force–displacement curves and energy absorption profiles, achieving close correlation with experimental results
- Optimized Material and Structural Design: Analyzed stress and strain distributions to identify critical high-strain regions
- Recommended design modifications—including the integration of reinforcing ribs and local stiffening—and proposed the adoption of advanced high-strength, lightweight materials (e.g., aluminum alloys or composites) to reduce weight and improve energy dissipation
- Improved Safety and Performance: Developed design enhancements that reduced peak deceleration forces and minimized intrusion into the occupant compartment
- These modifications contributed directly to improved vehicle crashworthiness and enhanced occupant safety
- Communicated Technical Insights: Authored detailed technical reports and delivered presentations to multidisciplinary teams, informing iterative design improvements and strategic decision-making in automotive safety projects
Southern Illinois University Edwardsville
Teaching Assistant
08.2021 - 05.2023
Job overview
- Guided students in applying mechanical engineering principles, boosting their competence in system design and simulations using MATLAB and AutoCAD
- Coordinated lab activities, supervised experiments, and ensured equipment safety, contributing to a 95% course satisfaction rate
- Collaborated with professors to deliver impactful workshops, enhancing student comprehension of engineering fundamentals
AIESEC
Incoming Global Volunteer Manager
06.2019 - 05.2021
Job overview
- Recruited and managed 50+ international volunteers, aligning their expertise with organizational objectives and ensuring a 87% satisfaction rate
- Established partnerships with NGOs and community organizations, increasing program reach by 40%
- Resolved complex volunteer issues, fostering a positive experience and exceeding program goals
- Designed and implemented feedback systems, leading to a 20% improvement in program efficiency and participant engagement
United Airways (BD) Ltd
Assistant Engineer (Avionics)
05.2014 - 07.2016
Job overview
- Directed maintenance schedules for aircraft mechanical systems, reducing operational downtime by 15%
- Conducted detailed performance analysis on hydraulic systems and mechanical components, increasing reliability by 20%
- Supervised safety inspections and collaborated with procurement teams to ensure high-quality maintenance
Biman Bangladesh Airlines
Graduate Engineer Trainee
11.2012 - 01.2013
Job overview
- Assisted in troubleshooting and repairing critical mechanical systems, ensuring 100% operational safety
- Gained comprehensive knowledge of hydraulic, landing gear, and engine systems, contributing to improved maintenance practices
Education
Southern Illinois University EdwardsvilleEdwardsville, IL
Master of Science from Mechanical Engineering
08.2021 - 12 2023
University Overview
- Research Project: Crashworthiness Characteristics of Automotive Subframes
- Conducted advanced FEA using Abaqus to evaluate subframe behavior during impact scenarios.
- Optimized mechanical design and material properties to improve energy dissipation during crashes.
- GPA: 3.6
University of TampereTampere, Finland
Master of Science from Automation Engineering
08.2017 - 8 2019
University Overview
- Thesis: Effects of Blood Pressure Changes on Pulse Transit Time
- Investigated the relationship between blood pressure changes and pulse transit time using non-invasive techniques.
- Conducted experiments using Finapres Medical Systems to improve measurement accuracy and patient comfort.
- GPA: 3.64
Bangladesh University of ProfessionalsDhaka, Bangladesh
Bachelor of Science from Aeronautical Engineering
02.2010 - 12 2013
University Overview
- Specialized in mechanical systems within aerospace applications, including aerodynamics, propulsion, and structural mechanics.
- GPA: 3.08
Skills
AutoCAD
CATIA
MATLAB
Ansys
Abaqus
COMSOL Multiphysics
SolidWorks
OpenFOAM
Finite Element Analysis (FEA)
Crashworthiness Analysis
Structural Integrity Testing
Python
Microsoft Office (Excel, PowerPoint, Word)
Certifications Competitions
- Design Build and Fly Competition: American Institute of Aeronautics & Astronautics (AIAA), Cessna Aircraft Company, Raytheon Missile Systems (2013)
- Occupational Safety and Health Principles
Timeline
Mechanical Engineer
Virtual Labs Inc.
10.2024 - Current
Research Assistant
Southern Illinois University Edwardsville
02.2024 - 09.2024
Teaching Assistant
Southern Illinois University Edwardsville
08.2021 - 05.2023
Southern Illinois University Edwardsville
Master of Science from Mechanical Engineering
08.2021 - 12 2023
Incoming Global Volunteer Manager
AIESEC
06.2019 - 05.2021
University of Tampere
Master of Science from Automation Engineering
08.2017 - 8 2019
Assistant Engineer (Avionics)
United Airways (BD) Ltd
05.2014 - 07.2016
Graduate Engineer Trainee
Biman Bangladesh Airlines
11.2012 - 01.2013
Bangladesh University of Professionals
Bachelor of Science from Aeronautical Engineering
02.2010 - 12 2013