SAI MANISH HARISH
Boston,MA
Summary
Logical Mechanical Engineer experienced in designing, developing and implementing cost-effective mechanical systems. Possesses strong knowledge of engineering principles, mathematics and physics and utilization of CAD software. Committed to continuous improvement and finding creative solutions to complex engineering problems.
Overview
1
1
year of professional experience
Work History
Mechanical Engineering Intern
SENSATA TECHNOLOGIES INC.
06.2023 - 08.2023
- Designed and developed Temperature Response Validation System for AC Temperature sensor
- Built convective fluid flow system through a test sensor manifold and develop temperature ramp system for high and low side fluid exchange to mimic an actual AC refrigeration cycle
- Conducted calculations to select a centrifugal pump based on the required fluid flow rate
- Simulating under hood temperature with a custom designed thermal chamber reducing cost by 80%
- Implemented Manifold Design for sensor and thermocouples based on ideal probe depth for precise results
- Documented process control plans and BOM's for future experimentation and implementation
Mechanical Design and Research Intern
INDIAN INSTITUTE OF SCIENCE
02.2022 - 05.2022
- Built and accomplished Thermo Mechanical Analysis and Bending tests on High-temperature hardness testing machine at microscale with ASTM standards in vacuum and inert chamber
- Researched DSC and TGA to be implemented as single machine unit for material characterization
- Researched and devised low-cost, portable Tensile testing machine for micro-scale ductile materials, reducing cost by 35% compared to industrial standard
- Implemented GD&T standard drawings for all the parts to be signed-off for manufacturing
- Retrofitted HEPA filter for machine enclosure to enable accurate results in clean environment
Education
Master of Science - Mechanical Engineering
BOSTON UNIVERSITY
Boston, MA12.2023
Bachelor of Technology - Mechanical Engineering
MANIPAL INSTITUTE OF TECHNOLOGY
Manipal, India07.2022
Skills
- Design: Fusion 360, Catia, SolidWorks, OnShape Autocad, GD&T, DFMA, EVT, DVT, PVT
- Simulation: Ansys(Structural, Fluent, Steady-State Thermal, APDL), Matlab, Design Builder
- Additive Manufacturing: FDM, SLA, Ultimaker Cura, Creality Print, nTopology
Custom
- ASME Manipal, Technical Head, 08/2020, 08/2021
- Solar Decathlon India Team Integrals, Mechanical Member, 08/2020, 02/2021
- Project Manas, Mechanical Design Member, 01/2019, 01/2021
SELECT PROJECTS
Automated Loading and Imaging of Microtiter plates
• Developed an Autonomous Micro-titer plate imaging machine for Fraunhofer USA Center for Manufacturing Innovation capable of imaging 4 plates of 96 wells each in a minute.
• Conducted Torque, RPM and belt dimensions calculations to select motors and belts for actuation.
• Conducted pro-forma analysis to determine the feasibility of executing the machine and calculated NPV to be $957,216 with a payback period of 16 months.
Design and Development of Rotary vane pump
• Designed and developed a rotary vane pump to pump drinking water under ambient room temperatures.
• Analyzed the design for manufacturability and assembly for high-volume productions.
• Conducted selection of cost-effective and most suitable manufacturing process for a part using aPriori.
• Material selection of pump parts by analyzing loading conditions and duty-cycle using Ansys Granta.
• Producing GD&T engineering drawings for all the parts based on the manufacturing process of a part.
• Conducted tolerance stack-up analysis of assembly and reduced interference between components.
• Conducted draft analysis for parts that are casted or injection molded and tested its manufacturability.
• Fabrication of the entire model in machine shop using lathe, milling, and grinding machines.
Timeline
Mechanical Engineering Intern
SENSATA TECHNOLOGIES INC.
06.2023 - 08.2023
Mechanical Design and Research Intern
INDIAN INSTITUTE OF SCIENCE
02.2022 - 05.2022
Master of Science - Mechanical Engineering
BOSTON UNIVERSITY
Bachelor of Technology - Mechanical Engineering
MANIPAL INSTITUTE OF TECHNOLOGY
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