Summary
Overview
Work History
Education
Skills
Accomplishments
Certification
CONFERENCE AND PRESENTATION
Timeline
Generic

SAM NANDAKUMAR

Queen Creek,USA

Summary

Dynamic engineering leader with over 10 years of experience in high-volume semiconductor manufacturing and greenfield battery startup execution. Expertise in Photolithography, Process transfer (Intel 3/4, 18A), and yield optimization, consistently driving R&D-to-HVM ramps while significantly reducing defects and enhancing process performance. Proven ability to lead cross-functional teams in fast-paced startup environments, establishing robust process control frameworks from the ground up. Committed to delivering data-driven improvements that enhance throughput, stability, and yield, contributing to overall operational excellence.

Overview

9
9
years of professional experience
1
1
Certification

Work History

Senior Staff Process Engineer

LG energy solution
Queen Creek, AZ
09.2025 - Current
  • Technical Owner and Part Leader responsible for the startup of LGESAZ - 46 series cylindrical Lithium ion batteries used for EV/ESS in the electrode manufacturing line.
  • Designed and implemented startup checklist for calendaring and slitting processes to standardize tasks and enhance operational efficiency.

Senior Process Engineer

Intel Corporation
Chandler, AZ
07.2019 - 09.2025
  • Led process transfer from R&D to HVM, improving process stability and enabling high-yield production ramp across advanced nodes
  • Developed photolithography solutions enabling ASML EUV integration for Intel 3/4 and 18A node transfer across global fabs (F34, F52)
  • Led dry 193nm lithography segment for Intel 18A startup and ramp, managing engineers and driving process readiness for HVM
  • Implemented lens thermal control strategy reducing focus excursion by 50% and increasing throughput by 70%
  • Implemented OPC optimization on implant masks, reducing electrostatic defectivity by 65% and improving yield
  • Authored technical white papers on equipment qualification and process control strategies, standardizing practices across engineering teams

Process Engineer

FlipChip International LLC
Phoenix, AZ
07.2017 - 07.2019
  • Managed and maintained critical processes for spin coating, mask aligner exposure, developer copper electroplating, and laser marking to ensure operational efficiency in RDL and TSV workflows.
  • Developed a cost-effective solution by introducing automatic dry film photoresist lamination that reduced wafer handling defects by 45%
  • Introduced an inline defect inspection methodology using 3D microscopy reducing rework by 25%.
  • Collaborated with plating vendors to improve uniformity across 8-inch panels by optimizing Anode material characteristics and agitation control.

Education

Master of Science - Chemical Engineering

Arizona State University
Tempe, Arizona, USA
05-2017

Bachelor of Technology - Chemical Engineering

Anna University
Chennai, Tamil Nadu, India
05-2015

Skills

    Process Engineering:
    Photolithography (193i, EUV Enablement), Process Development, Process Transfer (R&D → HVM), Yield Optimization, Defect Reduction

    Process Control & Analysis:
    SPC, DOE, Failure Analysis, Process Optimization, Variation Reduction, Characterization

    Manufacturing & Operations:
    High-Volume Manufacturing (HVM), New Product Introduction (NPI), Process Qualification (Q&R), Startup & Ramp Execution

    Data & Automation:
    JMP, Python, SQL, JSL, Data Analysis & Visualization

    Leadership & Execution:
    Cross-functional Leadership, NPI Coordination, Process Control & Stability Pillar Lead, Technical Mentorship

Accomplishments

    Led startup and ramp activities across semiconductor (Intel 18A) and battery (LGES 46-series) manufacturing lines, establishing process readiness and control frameworks in greenfield environments

Certification

  • Six Sigma Black/Green Belt, Arizona State University, USA
  • LEAN manufacturing, Intel Corporation, USA
  • Certified Peer Reviewer, Journal of Semiconductor Technology, IOP, United Kingdom

CONFERENCE AND PRESENTATION

  • Optimization of solids and liquid retention times in an algal biofilm reactor fed with primary wastewater effluent – conference presentation at the Universidad Nacional Autonoma de Mexico, Quereto, Mexico, June 2017.
  • Proton and electron transport in anode respiring biofilms – University of Washington, Chemical Engineering seminar.
  • Algae biofilm reactors fed with municipal primary effluent wastewater as an approach for high-rate biomass production and nutrient removal – poster presentation at the AEESP conference, University of Michigan, Ann Arbor, June 2017.
  • Acknowledged in decoupling solid and hydraulic retention time in micro algal biofilm for waste - water treatment publication.

Timeline

Senior Staff Process Engineer

LG energy solution
09.2025 - Current

Senior Process Engineer

Intel Corporation
07.2019 - 09.2025

Process Engineer

FlipChip International LLC
07.2017 - 07.2019

Bachelor of Technology - Chemical Engineering

Anna University

Master of Science - Chemical Engineering

Arizona State University
SAM NANDAKUMAR