Sam Sessions
Cochran,GA
Summary
Versatile manufacturing professional with hands-on experience in CNC operation, manual milling, welding, industrial 3D printing, and machine maintenance. Proficient in the safe and efficient use of hand and power tools across a wide range of fabrication and machining tasks, with strong expertise in precision measuring equipment to ensure tight tolerances, accuracy, and consistent quality standards. Strong background in customer service combined with technical problem-solving in fast-paced environments.
Experienced in training and mentoring team members across a wide range of processes, including equipment operation, safety procedures, quality control, and workflow efficiency. Known for clear communication, adaptability, and the ability to elevate team performance through comprehensive, hands-on instruction and continuous improvement practices.
Overview
11
11
years of professional experience
Work History
Metals Technology Specialist
United States Air Force Reserve
Valdosta, GA
06.2024 - Current
- Conducted routine maintenance on electronic equipment, extending lifespan and reducing downtime.
- Developed training materials for new personnel, facilitating knowledge transfer and skill development.
- Oversaw setup and adjustment of manual milling machines, maintaining strict adherence to specifications and safety protocols.
- Set up and calibrated manual lathes, adhering to safety standards and production specifications.
- Diagnosed equipment failures and applied welding techniques to ensure reliable performance.
- Executed CNC milling processes to produce high-quality components essential for aircraft functionality and support equipment.
- Managed water jet cutting operations to produce complex shapes, ensuring high-quality repairs and adherence to specifications.
Sustainment Technician
UDRI
Warner Robins, GA
08.2023 - Current
- Conducted routine inspections and troubleshooting of systems to enhance operational efficiency.
- Collaborated with team members to execute technical projects, adhering to safety protocols and standards.
- Trained new employees on equipment usage, safety procedures, and maintenance protocols.
- Maintained a safe work environment by strictly adhering to established safety protocols and guidelines.
- Trained new technicians on standard operating procedures, ensuring consistency across the team.
- Executed daily printing tasks using Stratasys F900 and 450MC printers to support production goals.
- Implemented compliance measures for technical orders and processes to enhance efficiency.
- Conducted multiple qualifications of Stratasys machines to ensure optimal performance and meet customer expectations for parts quality.
- Supported operational readiness by training airmen in Stratasys machine qualification procedures.
Sustainment Technician
Insight Global
Warner Robins, GA
01.2023 - 08.2023
- Completed complex repairs quickly by leveraging strong diagnostic skills and attention to detail.
- Utilized critical thinking and research skills to resolve complex issues.
- Conducted routine inspections of belt drives and motors, assisting in maintenance tasks as needed.
- Maintained compliance with regulatory standards and safety requirements
Operator Apprentice
West Fraser
Dudley, GA
09.2022 - 01.2023
- Monitored equipment performance, identifying issues and implementing timely repairs.
- Trained new operators on safety protocols and operational procedures to enhance team efficiency.
- Conducted regular inspections of work areas to uphold safety regulations and compliance standards.
- Managed high-speed saw operation for accurate board cutting, maintaining quality and precision in dimensions.
- Maintained safety practices and quality controls.
- Ensured safe machine operation, allowing us the cut over 400,000 board each shift.
CNC Machinist
Aerotek
Hendersonville, TN
05.2022 - 09.2022
- Operated CNC machines to produce precision components according to specifications.
- Conducted regular quality inspections to ensure adherence to tolerances and standards.
- Interpreted technical drawings and blueprints for machining processes.
- Maintained equipment through routine maintenance checks to ensure optimal performance.
- Assisted in training new staff on safety protocols and operational procedures for CNC machinery.
- Executed precise tolerance measurements and verifications with micrometers and calipers to maintain product integrity.
- Ensured compliance with company safety protocols to maintain a secure work environment.
- Executed machining processes using drill presses, lathes, and milling machines to fulfill production specifications.
- Facilitated efficient material handling processes to ensure optimal machine operation.
- Consistently surpassed daily production targets by efficiently resolving machine issues.
CNC Machinist
Jonaco
Shakopee, MN
11.2021 - 05.2022
- Maintained tight tolerances with design specifications.
- Improved accuracy in part production by utilizing precise measurement tools and calibrating machines accordingly.
- Reduced machine downtime through regular maintenance and troubleshooting of equipment issues.
- Trained and coached new team members on proper machine set-up procedures.
- Managed simultaneous operation of CNC machines to optimize production capacity.
- Adhered to established safety protocols to maintain operational integrity and enhance workplace safety.
- Analyzed finished parts for defects, maintaining rigorous quality control measures throughout the production process.
- Kept accurate operating records by documenting machine usage,
production numbers and any issues that arose.
CNC Machine Operator
Ichor Systems
Osakis, MN
08.2021 - 11.2021
- Interpreted blueprints and technical drawings for accurate machining processes.
- Implemented quality control measures to maintain high standards of output.
- Trained new operators on machine setup and operational procedures.
- Adhered to high level of safety by following company rules and regulations to prevent injuries.
- Monitored machines during operation to make adjustments when
necessary and produce quality parts. - Utilized calipers and other measuring tools to increase accuracy of parts
- Inspected finished parts by checking for defects to meet quality standards
Storm Cleanup Crew Member
Bluegrass Property Management
Ashland, KY
05.2021 - 08.2021
- Trained new hires on safety protocols and effective cleaning techniques.
- Maintained current understanding of local, state and federal guidelines for emergency response.
- Hauled debris off from local or nationwide disasters.
- Performed regular inspections and clean-up of roadways and right-of-ways, promoting environmental sustainability and community well-being.
- Managed loading of debris trailer by operating skid steer and mini excavator, optimizing workflow and site cleanliness.
- Oversaw safe unloading of debris at designated dump site, adhering to safety regulations and standards.
Debris Monitor
DebrisTech
Grayson, KY
03.2021 - 05.2021
- Monitored debris removal operations to ensure compliance with safety regulations and environmental standards.
- Conducted daily inspections of work sites, identifying hazards and recommending corrective actions for improved safety.
- Trained new team members on best practices for debris monitoring and reporting procedures, enhancing team performance.
- Implemented and enforced strict FEMA guidelines across all crew activities.
Debris Monitor
DebrisTech
02.2021 - 03.2021
- Coordinated with field teams to assess debris accumulation and prioritize cleanup efforts efficiently.
- Implemented and enforced strict adherence to FEMA guidelines across all crew activities.
- Conducted daily inspections of work sites, identifying hazards and recommending corrective actions for improved safety.
- Trained new team members on best practices for debris monitoring and reporting procedures, enhancing team performance.
Debris Monitor
DebrisTech
Mustang, OK
01.2021 - 02.2021
- Conducted thorough assessments of damaged properties, ensuring accurate classification and prioritization of clean-up needs.
- Trained new team members on best practices for debris monitoring and reporting procedures, enhancing team performance.
- Conducted daily inspections of work sites, identifying hazards and recommending corrective actions for improved safety.
- Implemented and enforced strict adherence to FEMA guidelines across all crew activities.
Inventory Manager
Honda of Newnan
Newnan, GA
07.2018 - 01.2021
- Facilitated training for new staff on job responsibilities, company policies, and safety protocols.
- Maintained accurate records of new and used car availability to support sales operations.
- Provided timely transportation for customers to ensure seamless dealership experiences.
- Facilitated vehicle delivery to customers post-purchase.
- Facilitated vehicle transfers to and from sister dealership to ensure operational efficiency.
- Administered the intake of new car inventory and performed detailed inspections to maintain quality standards.
Roofer/Laborer
Mod Connections
Meigs, GA
07.2017 - 07.2018
- Installed roofing materials efficiently, ensuring proper alignment and securing for durability.
- Assisted in tear-off and replacement of existing roofs, maintaining safety protocols throughout.
- Operated hand and power tools safely to complete roofing tasks accurately.
- Collaborated with team members to execute project plans and improve workflow efficiency.
- Conducted hands-on training for new hires, emphasizing safety standards and proper usage of hand tools.
- Constructed elevated housing on pylons to mitigate flood risks in beach areas.
- Constructed residential structures in compliance with local building codes to enhance hurricane resilience.
- Facilitated proper installation of roofing and general construction to ensure customer satisfaction.
Team Member
Country Oaks Golf Course
Thomasville, GA
05.2017 - 07.2017
- Collaborated with team members to maintain course aesthetics and cleanliness standards.
- Trained new staff on operational procedures and best practices for service delivery.
- Kept work areas clean, organized, and safe to promote efficiency and team safety.
- Maintained golf cart fleet with regular upkeep to fluids and parts
replacements.
Fast Food Crew Member
Chick-fil-A
Thomasville, GA
09.2015 - 06.2017
- Delivered exceptional customer service in high-pressure environments, ensuring satisfaction and repeat business.
- Operated kitchen equipment efficiently, maintaining safety and quality standards during food preparation.
- Collaborated with team members to streamline order fulfillment processes, enhancing overall operational efficiency.
- Maintained cleanliness and organization of workstations, adhering to health and safety regulations consistently.
- Resolved customer complaints promptly, utilizing effective communication skills to maintain positive relations.
- Monitored inventory levels, assisting in stock management to prevent shortages during peak hours.
- Implemented best practices for food handling and sanitation procedures, contributing to a safe dining experience for customers.
- Worked front counter, drive-thru and other areas.
- Managed cash register transactions accurately, ensuring proper handling of cash and credit card payments.
- Took orders, prepared meals, and collected payments.
- Facilitated training sessions for new employees on safe operation of POS systems and effective customer service techniques.
Lead Bagger/ Blocker
Harvey's Supermarket
Thomasville, GA
05.2015 - 01.2016
- Maintained cleanliness and organization of checkout area to enhance shopping experience.
- Assisted customers with bagging preferences, ensuring satisfaction and convenience.
- Trained new staff on proper bagging techniques and customer interaction protocols.
- Collected and returned all hand baskets and shopping carts to proper place for new customer use.
- Organized and stocked shelves efficiently to enhance product visibility and accessibility.
- Trained new staff on stocking procedures and safety protocols to ensure compliance.
- Rotated stock correctly to prevent out-of-date products and removed aging items from main shelving to build special promotional displays.
- Improved store organization by efficiently stocking shelves and maintaining clean, clutter-free aisles.
- Assisted customers by finding items quickly to boost store satisfaction rates.
- Scanned shelves and product cases to locate expired, outdated, and spoiled items.
- Ensured accurate pricing of products through diligent label verification during stocking procedures.
- Sustained a visually appealing store environment by adhering to company guidelines for merchandise presentation and signage placement.
- Used dollies and pallet jacks to unload and organize merchandise from delivery trucks.
Education
High School Diploma -
Thomas County Central High School
Thomasville05.2017
Skills
- Welding
- Technical troubleshooting
- Inventory management
- Skilled in hand tool use
- Customer Service
- Employee Relations
- Maintenance and Repair
- Attention to Detail
- Equipment Safety
- Team Training
- Critical Thinking
- Verbal and Written Communication
- Forklift Operation
- Pallet Jack Operation
- Assembly and Production
- Machine Setup
- Precision Measuring Equipment Operation
- Defect Identification
- Quality Control
- Production Equipment Experience
- Teamwork
- CNC Machines
- Manual Milling Machines
- Industrial 3D printer operation
- Water jet Operation
- Fabrication
Timeline
Metals Technology Specialist
United States Air Force Reserve
06.2024 - Current
Sustainment Technician
UDRI
08.2023 - Current
Sustainment Technician
Insight Global
01.2023 - 08.2023
Operator Apprentice
West Fraser
09.2022 - 01.2023
CNC Machinist
Aerotek
05.2022 - 09.2022
CNC Machinist
Jonaco
11.2021 - 05.2022
CNC Machine Operator
Ichor Systems
08.2021 - 11.2021
Storm Cleanup Crew Member
Bluegrass Property Management
05.2021 - 08.2021
Debris Monitor
DebrisTech
03.2021 - 05.2021
Debris Monitor
DebrisTech
02.2021 - 03.2021
Debris Monitor
DebrisTech
01.2021 - 02.2021
Inventory Manager
Honda of Newnan
07.2018 - 01.2021
Roofer/Laborer
Mod Connections
07.2017 - 07.2018
Team Member
Country Oaks Golf Course
05.2017 - 07.2017
Fast Food Crew Member
Chick-fil-A
09.2015 - 06.2017
Lead Bagger/ Blocker
Harvey's Supermarket
05.2015 - 01.2016
High School Diploma -
Thomas County Central High School