SAMED KURTOGLU
Senior Engineer
Fairview,New Jersey
Summary
I am an experienced Engineering Specialist with a demonstrated history of working in the automotive industry. I was working as Lead Product Development Engineer - Body Exterior Bumpers System at Ford Motor Company. I participated in all phases of product development of Bumper Systems including research, design, cost reduction and production. I research customer demand and industry trends to develop new product ideas, build, and test the prototypes and make the evaluation of prototypes for mass production. Based on my research and benchmark I gave 0.24$ per vehicle good news to program at bumper reinforcement part. At my Quality Engineer role at KALE Auto Radiators, I conduct process audits both internal and supplier audits. I gained experience in supplier management. I attended the PPAP preparation meeting and based on a timeline we delivered the product.
Overview
8
8
years of professional experience
4
4
years of post-secondary education
Work History
Senior Production Engineer
Cibo Vita Inc
03.2023 - Current
- Managing 16 workers in Roasting operations in company 4 supervisors is reporting to me
- Have knowledge of the I2M process, product specifications and GMP enforced by FDA
- Identify and efficiently utilize necessary resources to achieve timely delivery of production targets
- Process improvement of machine layouts and operations
- Manage multiple stakeholders and influence cross-functional teams
Lead Product Development Engineer - Front Bumpers
Ford
01.2020 - 12.2022
- Managed the entire new product introduction process of V710 Project of Front Bumpers System for the upcoming commercial vehicles, from concept to commercialization based on customer requirements and Ford design rules on FEDE
- Orchestrated cross-functional teams to provide input on design for manufacturability, poke-yoke, efficient assembly methods and to enhance the functionality, quality, and cost-effectiveness of the Bumper System
- Developed and validated robust assembly and manufacturing processes from the first prototype until the transfer to serial production
- Directed onsite launch support operations at Assembly Plants worldwide and processed sign-off in eFDVS for the respective DVP
- Collaborated with suppliers and vendors to ensure timely availability of materials, tooling, and equipment necessity for new product introduction projects
- Led the initiative to address concerns and alerts at WERS according to solutions and design revisions
- Conducted a comprehensive competitive analysis framework and benchmark; analyzed key competitors' pricing, features, and go-to-market strategies, enabling the company to differentiate the company's product
- Provided regular project updates to stakeholders, including management, highlighting progress, risk assessment, and proposed solutions using systematic methods such as DFMEA and 8D
- Supported Quality in deploying PPAP in both suppliers and own production
- Responsible for ensuring personal and Company compliance with all Federal, State, local and Company regulations, policies, and procedures
Quality Engineer
Kale Auto Radiators
02.2017 - 01.2020
- Participated in OEM quality audits and supplier inspections, contributing to continuous improvement efforts and compliance with ISO standards
- Prepared for and participated in audits for IATF 16949, ISO 14001, ISO 45001, and ISO 27001, closing findings and implementing corrective actions
- Conducted product and process audits, managed complaint reviews, and ensured compliance with warranty policies
- System created for tracking warranty claims and capitalized entire the quality team
- Reviews and approves product/process qualification/validation and other change control related documentation
- Analyze and presents quality data and identify trends impacting risk benefits requirements of product and quality systems for external suppliers
- Lead discussions to drive resolution
- Develop/execute Quality Risk Management process for supplier-related matters with partnerships of subject matter partners
- PPAP preparation process management and submit the OEM`s
- Follow all applicable quality management systems, environmental, safety and occupational health policies
- Supplier Audit Plan preparation and conducting supplier audit`s based on findings 8D numbers %25 percent decreased and company got Q1 title which is critical for Ford Suppliers Quality rank
- Proficiently used Microsoft Office products for documentation and communication purposes
Education
BSc. - Mechanical Engineering
Yildiz Technical University
01.2013 - 01.2017
Skills
Product Launch
undefinedPersonal Information
Residency: Lawful Permanent Resident
Timeline
Senior Production Engineer
Cibo Vita Inc
03.2023 - Current
Lead Product Development Engineer - Front Bumpers
Ford
01.2020 - 12.2022
Quality Engineer
Kale Auto Radiators
02.2017 - 01.2020
BSc. - Mechanical Engineering
Yildiz Technical University
01.2013 - 01.2017
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