Samuel Hornbacher
Easley,SC
Summary
Quality-focused leader with a track record of optimizing workflows and resource allocation to achieve ambitious targets. Demonstrates strong problem-solving skills and effective decision-making abilities, fostering team collaboration through clear communication. Experienced in equipment operation, quality assurance, and safety compliance, with hands-on involvement in production processes. Proficient in CNC programming and machining, recognized for implementing strategies that boost productivity and reduce operational costs.
Overview
14
14
years of professional experience
1
1
Certification
Work History
Team Leader
Haering Precision LP
Lavonia, Georgia
03.2025 - Current
- Managed machining production line for automotive steering components, overseeing layout, process flow, and capacity analysis.
- Led process trials and first-article inspections to ensure stable manufacturing performance.
- Investigated machining and tooling issues using root cause analysis and corrective actions.
- Ensured compliance with manufacturing, quality, and safety standards across operations.
- Developed and optimized processes for pre-series and series production in collaboration with Industrial Engineering Team.
- Coordinated procurement of production equipment, including specifications, installation planning, and acceptance trials.
- Participated in Continuous Improvement Projects aimed at enhancing productivity and reducing costs.
- Implemented OEE improvements, driving initiatives to minimize downtime and enhance equipment availability.
Plant Manager
Honor LSV
Summerville, SC
02.2023 - 02.2025
- Designed and manufactured low-speed vehicle chassis.
- Developed and implemented successful strategies to optimize production efficiency.
- Managed the daily operations of the plant, including scheduling personnel and equipment.
- Analyzed current production processes to identify areas for improvement.
- Directed staff training initiatives to ensure adherence to established policies and procedures.
- Mentored team members across multiple departments within the plant environment.
- Maintained accurate records of employee attendance, overtime hours worked, and inventory levels.
- Assigned tasks to employees based on their skill set and experience level.
- Negotiated contracts with vendors for materials needed for production operations.
- Conducted regular meetings with department heads to review progress toward set objectives.
- Handled interviews with new hires.
- Conducted employee performance reviews, and implemented corrective actions to increase productivity.
- Handled employee discipline and termination to address policy infractions.
- Created complex 2D and 3D models to ensure optimal performance, cost-effectiveness, and manufacturability using Artube, Lantek, and VGP3D software.
- Conducted tests of prototypes to measure performance and identify areas for improvement.
- Performed routine maintenance on laser equipment to ensure optimal performance.
- Programmed laser machines for specific jobs according to specifications.
- Set up and run CNC press brake machines, including programming, setting parameters, and troubleshooting malfunctions.
- Programmed the tube bender machine to manufacture parts according to specifications.
- Monitored inventory levels, ordered new materials when needed, and tracked shipments to ensure timely delivery.
- Identified the root cause of technical issues and developed solutions.
- I left this role to relocate closer to Family
Production Supervisor
Haering Precision LP
Lavonia, GA
03.2022 - 02.2023
- Developed CNC programs for lathe machines to improve production efficiency.
- Tested and troubleshot CNC programs to ensure accuracy of machined parts.
- Assisted in the installation and maintenance of new CNC lathes.
- Reviewed blueprints to determine dimensions and tolerances of finished workpieces.
- Optimized cutting parameters to reduce cycle times while improving part quality.
- Provided technical support to operators regarding machine functions and operations.
- Monitored machine performance during production runs to ensure optimal results were achieved.
- Ensured that safety protocols were followed at all times when operating machinery.
- Conducted regular inspections of machines and equipment to identify potential issues or malfunctions.
- Trained new employees on proper operation of CNC and Cam-driven lathes, according to company standards.
- Set up and maintained cam-driven lathes, such as Schuette SG18.
- Resolved any conflicts between employees in a professional manner.
- Provided feedback and guidance to personnel regarding their job performance and development plans.
- Collaborated with management team to develop strategies for improving efficiency in the production area.
- Investigated customer complaints related to product quality.
- Completed production plans by scheduling and assigning personnel, revising schedules and establishing priorities.
- After gaining valuable production supervisor experience at Haering Precision, I transitioned to a Plant Manager role at Honor LSV to advance my career.
Production Supervisor
PK Precision LLC
Summerville, SC
04.2018 - 03.2022
- Developed and implemented production schedules to ensure timely completion of projects.
- Trained new staff on production processes and procedures.
- Supervised a team of 10+ employees, ensuring tasks were completed efficiently and accurately.
- Resolved any conflicts between employees in a professional manner.
- Performed regular quality checks throughout the production process to ensure customer specifications were met.
- Provided feedback and guidance to personnel regarding their job performance and development plans.
- Performed preventive maintenance tasks, including lubrication and cleaning of machines and equipment.
- Assisted in the installation of new machinery and equipment.
- Diagnosed mechanical problems using visual inspections and test instruments.
- Maintained accurate records of all maintenance activities performed.
- Developed CNC programs for lathe machines according to blueprints.
- Reviewed blueprints and drawings to determine dimensions and tolerances of finished work pieces.
- Provided technical support to operators regarding machine functions and operations.
- Monitored machine performance during production runs to ensure optimal results were achieved.
- Performed tool wear analysis.
- Set up CNC multispindle and Swiss-style lathe machines.
- Ensured that safety protocols were followed at all times when operating machinery.
- Trained new employees on proper operation of CNC lathes according to company standards.
- Utilized advanced techniques such as subprogramming, canned cycles, macros, when applicable.
CNC Machinist
Klumpp GmbH & CO KG
Bretten, Baden Wuerttemberg
09.2015 - 04.2018
- Set up and operated CNC Lathe machines to produce parts according to specifications.
- Loaded raw materials onto the machine, adjusted tool settings and checked for accuracy of finished product.
- Monitored machine operations, performed troubleshooting and made necessary adjustments.
- Calculated feed rate and speed, depth of cut, cutting tools and other parameters as required.
- Inspected machined parts using measuring instruments such as calipers, micrometers and gauges.
- Performed preventive maintenance on CNC Lathe machines including changing oils, lubricating parts and replacing worn components.
- Read blueprints, drawings and other written instructions to determine job requirements.
- Maintained records of production data such as number of pieces produced, cycle time and scrap rate.
- Collaborated with engineering personnel to develop new methods for improving quality standards.
- Followed established safety rules while operating machinery in a safe manner.
- Communicated effectively with team members regarding production issues or concerns.
- Provided support in training new employees in the use of CNC Lathe machines.
CNC Machinist Apprenticeship
Ewald Kaufman GmbH & CO KG
Remchingen, Baden Wuertemberg
09.2011 - 10.2015
- Attended CNC programming and CNC machining classes.
- Completed CNC machinist exams successfully.
- Set up and maintained cam-driven, multi-spindle lathes.
- Performed basic machine maintenance and lubrication; changed coolant, oil, and filters.
- Operated manual lathes and mills to produce parts according to specifications.
- Read blueprints, schematics, and drawings to understand part dimensions and tolerances.
- Inspected machined parts for accuracy of dimensions using precision measuring instruments.
- Set up machines with proper tools and fixtures in accordance with job requirements.
- Adjusted feed rates and speeds as necessary to achieve desired results.
- Monitored machine operations to detect potential problems or malfunctions.
- Repaired or replaced worn cutting tools when needed.
- Recorded production information, such as cycle times and material used on work order forms.
Education
Zerspanungsmechaniker - Computer Numerically Controlled (CNC) Machinist Technology
Berufliche Schule Muehlacker
Muehlacker, Germany10-2015
High School Diploma -
Aloys-Henhoefer-Schule
Kleinsteinbach, Germany06-2011
Skills
- Lean manufacturing
- Staff management
- Training and mentoring
- Manufacturing expertise
- CAD/CAM software proficiency
- CNC programming
- Multispindle lathe operation
- Sheet metal fabrication
- Tube bending techniques
- Laser cutting technology
- Product development
- Technical drawing proficiency
- Continuous improvement
- Employee coaching
- Quality assurance
- Team leadership
- Process optimization
- Production planning
Languages
German
Native/ Bilingual
English
Full Professional
Certification
- CNC Machinist apprenticeship completed October 2015
- Schuette SG18 Multispindle course completed July 2016
- BLM Group LT7 Tube laser course completed March 2023
- BLM Group CAD/CAM (Lantek, Artube) Course Completed Feburary 2023
Timeline
Team Leader
Haering Precision LP
03.2025 - Current
Plant Manager
Honor LSV
02.2023 - 02.2025
Production Supervisor
Haering Precision LP
03.2022 - 02.2023
Production Supervisor
PK Precision LLC
04.2018 - 03.2022
CNC Machinist
Klumpp GmbH & CO KG
09.2015 - 04.2018
CNC Machinist Apprenticeship
Ewald Kaufman GmbH & CO KG
09.2011 - 10.2015
Zerspanungsmechaniker - Computer Numerically Controlled (CNC) Machinist Technology
Berufliche Schule Muehlacker
High School Diploma -
Aloys-Henhoefer-Schule