SANATH KOTHAMASU
Lead Design Engineer
Bangalore
Summary
Highly effective Lead Engineer with expertise in setting maintenance schedules, calibrating equipment, and optimizing system productivity. Deep knowledge of operational needs and a commitment to minimizing downtime. Proficient in planning, managing schedules, and problem-solving, with 14 years of experience in Mechanical Industry.
Overview
17
17
years of professional experience
2007
2007
years of post-secondary education
4
4
Languages
Work History
Lead Engineer
Axiscades Technologies
11.2022 - Current
- Responsible to handle a team size of 17 Engineers for SIEMENS Wind Turbine Offshore/Onshore domain
- Manage project’s development and execution by providing leadership to a product development team by using New Product Development (NPD) process to define, communicate, and execute project work
- Hands-on: Responsible for Wind Turbine Control & Converter Cabinets (Mounting plate, Busbar, Fuse, Din rail, Wire ducts, Cable routing, Connectors and Panel assemblies as per ZCD.)
- Responsible for all the Compliance, Process and vendor management related processes
- Collaborate with other project & program managers to define and leverage best practices development and grow relationships with OEM customers and their decision makers
- Good knowledge in Fasteners selection according to customer the requirements
- Knowledge of design guidelines i.e., Eurocodes, IEC, IIW
- Monitor key performance indicators (KPIs) and metrics to track project progress, identify bottlenecks, and implement corrective actions as necessary
- Conducting Interviews on relevant domain
Lead Engineer
QuEST Global Engineering Services Pvt. Ltd
06.2014 - 11.2022
- Hands-on: GE Onshore Wind Turbine (Yaw drive and Nacelle components) Complete responsible for Wind Turbine components release in PLM for both Nacelle/Canopy components (Truss parts, Bed Frame, Gen Frame, Cable trays, walkways and Emergency Exits), Tower Platforms/Components and Yaw systems (Drives, Brakes, Disc and HPU)
- Good knowledge in yaw drive load assessment (CMLA) and load comparison
- Provide daily support to the internal stakeholders for the raised PAC cases, SDRs, RFIs, RCA and SAFER cases
- Complete responsible for Qualification and certification for yaw drives and system
- Responsible for FPQ, FPCR, APQP documentation in PLM
- Handled individually PAC cases, DTO, NCR and Quality issues
- Involvement in RCA for yaw noise, HPU, yaw gears issues
- Responsible for concept design, 2D/3D drawings/ Electrical harness Routing and specifications applying to industry Standards using UG Nx
- Driving ECO/ECR/ECN through Enovia and Team center till release and Having complete knowledge in preparing CDR and DDR
- Design & Development of Sheet metal/Casting products (enclosures, covers, Brackets, mounting plates, Doors, panels, Frames, Met mast) as per Wind turbine Standards
- Identify and execute cost saving ideas and strategies Hands-on experience in supplier quality, manufacturing, vendor management and documentation through assessment and direct visit
- Good Knowledge in NDT, Stackup Analysis and DFMEA/PFMEA
- Previous Projects in QuEST: Reciprocating Compressors/Gas & Steam Turbines (Oil & Gas) - Responsible for ensuring the correctness of detail drawing, Assembly and BOM creation as per ASME standards
- Good knowledge in GD&T as per ASME Y14.5 2018 with real time application in manufacturing
- Supporting projects : Pumps and Auxiliary system Engineering Experienced in conducting trainings to employees on quality standards, lean tools and basic quality concepts
Design Engineer
EMUG Technologies pvt ltd
02.2012 - 05.2014
- Company Overview: Client: BE Engineering services India pvt ltd
- Projects: Aircrafts Seating Products and Interiors
- Part Modelling, Drafting, Assembly constraints, Static modeling and Aerospace Sheet Metal Design and Assembly Using UG Nx
- Hands on experience on designing of aircraft interiors and structure design (Forward / After stationary, Credenza and seats)
- Active Coordination with client regarding technical clarifications
- Responsible for Complete Monument’s Engineering change management
- Good knowledge in creation of BOM, PART LIST creation for aircraft interior monuments
- Good knowledge in GD&T ASME Y14.5 2009 with real time experience
- Worked on Seating system in Super Fast Class suites and Business class of Aircraft system
- Study/understanding the customer requirements and support Design Engineers in selecting and validating appropriate materials and Required Hardwares
- Knowledge in Static Testing of Components at Anticipated load conditions and to make static drawings in all conditional aspects
- Worked in Electrical Modeling / Drafting
- Client: BE Engineering services India pvt ltd
- Design/NPD for super first-class suites for BOEING & AIRBUS (Interior Design)
- LUFTHANSA, EMIRATES, ASIANA, ETIHAD, KLM, GARUDA, BOEING and AIRBUS
Jr.Engineer
Indwell Constructions Private Ltd.
11.2009 - 12.2010
- Company Overview: Client: NTPC
- Planning job sequence activities as per the material availability front
- Preparing & monitoring of weekly progress report to measure the performance progress
- Interfacing with both customers and co-workers with driven outstanding communication skills
- Verifies all drawings and documents related to projects execution & ensuring all the works are carried out as per the relevant specification/requirement
- Coordinating with consultant, EPC contractor/Sub-contractors regarding the progress of work at site to ensure that the quality of work is as laid by EOB
- To ensure overall work progress, functioning of sub-ordinates, total erection, commissioning as per the schedule and monitor performance of requirements
- Plan and organize resources required for construction work for achieving quantitative, qualitative, and time-based target of project execution
- Client: NTPC
Quality Assurance Engineer
Drill Jig Bushing Company Private Ltd.
01.2008 - 04.2009
- Review the standards of customers and check the components are manufactured accordingly
- Control of non-conforming products
- Resolving customer complaints and conduct trend analysis
- Responsible of Root cause Analysis completion report
- Ability to evaluate returned product and report findings to the department impacted
- Handling and calibration of IMTE and customer property
Education
B.E. - Mechanical
Saveetha Engineering College
H.S.C - Board of Intermediate
Geetanjali Education Institution
SSLC - Board of Secondary Education
ABC Convent
Skills
Cost out Engineering
Design & Development
Sourcing Design to Order
Vendor development
Continuous Improvement in NPD
Quality Assurance
Resource Management
Project Management
Profilesummary
14.10 years, 11/14/22 to present, Axiscades, Lead Engineer, 06/09/14 to 11/11/22, QuEST Global Engineering Services Pvt. Ltd, Lead Engineer, 02/22/12 to 05/30/14, EMUG Technologies Pvt. Ltd, Design Engineer, 11/28/09 to 12/11/10, Indwell Constructions Private Ltd., Jr. Engineer, 01/08/08 to 04/25/09, Drill Jig Bushing Company Private Ltd., Quality Assurance Engineer
Personal Information
- Date of Birth: 07/07/85
- Nationality: Indian
- Marital Status: Married
Disclaimer
I hereby declare that the above given information’s are true to my knowledge and belief., Bangalore
Timeline
Lead Engineer
Axiscades Technologies
11.2022 - Current
Lead Engineer
QuEST Global Engineering Services Pvt. Ltd
06.2014 - 11.2022
Design Engineer
EMUG Technologies pvt ltd
02.2012 - 05.2014
Jr.Engineer
Indwell Constructions Private Ltd.
11.2009 - 12.2010
Quality Assurance Engineer
Drill Jig Bushing Company Private Ltd.
01.2008 - 04.2009
H.S.C - Board of Intermediate
Geetanjali Education Institution
SSLC - Board of Secondary Education
ABC Convent
B.E. - Mechanical
Saveetha Engineering College
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