SAM SANDHU
Belle River,Canada
Summary
Experienced fastening engineer with a background in Control Engineering seeking a challenging position in an automation environment where I can utilize my skills and knowledge to contribute to the development of innovative automation solutions.
Overview
13
13
years of professional experience
Work History
Fastening Engineer
Ford Motor Company
01.2021 - Current
- Designed and developed fastening solutions for assembly processes.
- Standardized fastening programs and procedures for the plant, ensuring consistency and efficiency in fastening processes.
- Supported tooling buyoffs at vendor facilities, ensuring quality and functionality of the tools meet project requirements.
- Adjusted rundown parameters and confirmed torque values were within spec, maintaining precision and quality in fastening operations while improving FTT.
- Supported calibration management for assembly tools, torque wrenches, and other equipment to ensure the accuracy and reliability of assembly operations.
- Developed and implemented stringent fastening strategies to detect quality issues closest to assembly point.
- Participated in formal internal design reviews of proposed products and components.
- Developed cost estimates and project specifications for proposals.
- Prepared action plans for problematic processes and assets.
- Collaborated with production teams to implement efficient fastening techniques
Controls Engineer
Ford Motor Company
03.2017 - 01.2021
- Designed and implemented control systems for automated production lines.
- Programmed PLCs and HMIs for various industrial applications.
- Conducted testing and commissioning of control systems.
- Collaborated with cross-functional teams to integrate control systems with other components.
- Provided technical support and troubleshooting for control system issues.
- Utilized various electrical tools and equipment to diagnose and troubleshoot electrical problems.
- Monitored installation and operations to consistently meet company specification.
- Evaluated project scope to estimate costs and set timelines for project delivery.
- Prepared detailed reports on electrical systems and components for project review.
- Rendered technical drawings and electrical systems specifications exceeding company standards.
- Coordinated with vendors to identify and procure appropriate equipment necessary for project completion.
- Assisted in installation of electrical systems and components for industrial applications.
Electrical Engineer
Durobyte Inc
02.2012 - 03.2017
- Extract data from PLCs, measurement systems, and bolt tightening equipment using various protocols such as field bus (Profinet, Ethernet , Modbus), serial, and other data transfer schemes.
- Leveraged mastery of AutoCAD Electrical Toolset to develop and document electrical schematics.
- Implemented Control Logic changes for installing new RFIDs on existing production line.
- Designed prototype circuit board using Altium software for RFID project.
- Prepared daily project status updates to keep staff up-to-date on program changes and task requirements.
- Provided hands-on technical support, advice and mentoring to all levels of personnel.
- Develop and implemented control logic changes to support new part type on existing production line and updated HMI screens.
- Assisted electricians to wire and install control panel using electrical schematics.
- Collaborated with engineers and customers to discuss existing and potential engineering projects and products.
- Estimated project costs and resource allocation to forecast budget requirements and monitor adherence.
- Evaluated electrical installations and systems to isolate faults and implement corrective actions.
- Identified specific cables, fuses and circuit breakers required for assigned installations.
- Inspected and performed validation testing for designed systems and third-party installations.
- Provided on-site engineering and technical services during installation and fielding processes.
Floor Maintenance Specialist
Wally Bee's Janitorial
09.2010 - 03.2012
- Swept, mopped, and polished floors using appropriate cleaning equipment and chemicals.
- Cleaned windows, mirrors, and glass surfaces.
- Vacuumed and shampooed carpets, upholstery and other fabrics.
- Maintained floor cleaning and waxing equipment.
Education
Master of Engineering - Electrical Engineering
University of Windsor
Windsor2011
Bachelor of Science - Electronic and electrical Engineering
A.I.E.T
Faridkot, India2008
Skills
- Experience in fastening engineering and assembly processes
- Experience working on Atlas Copco equipment for fastening applications
- Familiar with industrial communication protocols (Profibus, Modbus, Ethernet/IP, etc)
- Proficient in PLC programming (Siemens, Telemecanique, etc)
- Skilled in providing retraining and implementing recovery methods for ABB robots in automation
- Proficiency in AutoCAD for creating and modifying engineering drawings
- Familiarity with Teamcenter for managing engineering data and documents
- Proficiency in Altium Designer for PCB design and development
- Black Belt Candidate
- MS Office
Accomplishments
- Designed and implemented a three dimensional 15 car Parking lot with automatic sliding Barrier.
- Project was designed to reduce the man Power (workers) at parking lots using microcontroller(8051).
- Programmed and Interfaced the microcontroller to external circuit to perform Automation and control Functions.
- System was designed to control access to a driveway and limiting the number of allowed vehicles.
- Programmed a tracking algorithm to find open parking slot and feed information on display at Entrance.
- Interfaced with servo motors, limit switches and LED display.
- Gained valuable design skills and hands on experience with: Circuit, power supply, PCB design, Safety design,Testing and debugging.
Undergraduate Engineering Final Project
Graduate Engineering Final Project: 2008 Advance Car Parking System
Timeline
Fastening Engineer
Ford Motor Company
01.2021 - Current
Controls Engineer
Ford Motor Company
03.2017 - 01.2021
Electrical Engineer
Durobyte Inc
02.2012 - 03.2017
Floor Maintenance Specialist
Wally Bee's Janitorial
09.2010 - 03.2012
Master of Engineering - Electrical Engineering
University of Windsor
Bachelor of Science - Electronic and electrical Engineering
A.I.E.T
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