SAM SANDHU
Belle River,Canada
Summary
Experienced fastening engineer with a background in Control Engineering seeking a challenging position in an automation environment where I can utilize my skills and knowledge to contribute to the development of innovative automation solutions.
Overview
13
13
years of professional experience
Work History
Fastening Engineer
Ford Motor Company
Windsor
01.2021 - Current
- Designed and developed fastening solutions for assembly processes.
- Standardized fastening programs and procedures for the plant, ensuring consistency and efficiency in fastening processes.
- Supported tooling buyoffs at vendor facilities, ensuring quality and functionality of the tools meet project requirements.
- Adjusted rundown parameters and confirmed torque values were within spec, maintaining precision and quality in fastening operations while improving FTT.
- Supported calibration management for assembly tools, torque wrenches, and other equipment to ensure the accuracy and reliability of assembly operations.
- Developed and implemented stringent fastening strategies to detect quality issues closest to assembly point.
- Participated in formal internal design reviews of proposed products and components.
- Developed cost estimates and project specifications for proposals.
- Prepared action plans for problematic processes and assets.
- Collaborated with production teams to implement efficient fastening techniques
Controls Engineer
Ford Motor Company
Windsor
03.2017 - 01.2021
- Designed and implemented control systems for automated production lines.
- Programmed PLCs and HMIs for various industrial applications.
- Conducted testing and commissioning of control systems.
- Collaborated with cross-functional teams to integrate control systems with other components.
- Provided technical support and troubleshooting for control system issues.
- Utilized various electrical tools and equipment to diagnose and troubleshoot electrical problems.
- Monitored installation and operations to consistently meet company specification.
- Evaluated project scope to estimate costs and set timelines for project delivery.
- Prepared detailed reports on electrical systems and components for project review.
- Rendered technical drawings and electrical systems specifications exceeding company standards.
- Coordinated with vendors to identify and procure appropriate equipment necessary for project completion.
- Assisted in installation of electrical systems and components for industrial applications.
Electrical Engineer
Durobyte Inc
02.2012 - 03.2017
- Extract data from PLCs, measurement systems, and bolt tightening equipment using various protocols such as field bus (Profinet, Ethernet , Modbus), serial, and other data transfer schemes.
- Leveraged mastery of AutoCAD Electrical Toolset to develop and document electrical schematics.
- Implemented Control Logic changes for installing new RFIDs on existing production line.
- Designed prototype circuit board using Altium software for RFID project.
- Prepared daily project status updates to keep staff up-to-date on program changes and task requirements.
- Provided hands-on technical support, advice and mentoring to all levels of personnel.
- Develop and implemented control logic changes to support new part type on existing production line and updated HMI screens.
- Assisted electricians to wire and install control panel using electrical schematics.
- Collaborated with engineers and customers to discuss existing and potential engineering projects and products.
- Estimated project costs and resource allocation to forecast budget requirements and monitor adherence.
- Evaluated electrical installations and systems to isolate faults and implement corrective actions.
- Identified specific cables, fuses and circuit breakers required for assigned installations.
- Inspected and performed validation testing for designed systems and third-party installations.
- Provided on-site engineering and technical services during installation and fielding processes.
Floor Maintenance Specialist
Wally Bee's Janitorial
09.2010 - 03.2012
- Swept, mopped, and polished floors using appropriate cleaning equipment and chemicals.
- Cleaned windows, mirrors, and glass surfaces.
- Vacuumed and shampooed carpets, upholstery and other fabrics.
- Maintained floor cleaning and waxing equipment.
Education
Master of Engineering - Electrical Engineering
University of Windsor
Windsor2011
Bachelor of Science - Electronic and electrical Engineering
A.I.E.T
Faridkot, India2008
Skills
- Experience in fastening engineering and assembly processes
- Experience working on Atlas Copco equipment for fastening applications
- Familiar with industrial communication protocols (Profibus, Modbus, Ethernet/IP, etc)
- Proficient in PLC programming (Siemens, Telemecanique, etc)
- Skilled in providing retraining and implementing recovery methods for ABB robots in automation
- Proficiency in AutoCAD for creating and modifying engineering drawings
- Familiarity with Teamcenter for managing engineering data and documents
- Proficiency in Altium Designer for PCB design and development
- Black Belt Candidate
- MS Office
Accomplishments
- Designed and implemented a three dimensional 15 car Parking lot with automatic sliding Barrier.
- Project was designed to reduce the man Power (workers) at parking lots using microcontroller(8051).
- Programmed and Interfaced the microcontroller to external circuit to perform Automation and control Functions.
- System was designed to control access to a driveway and limiting the number of allowed vehicles.
- Programmed a tracking algorithm to find open parking slot and feed information on display at Entrance.
- Interfaced with servo motors, limit switches and LED display.
- Gained valuable design skills and hands on experience with: Circuit, power supply, PCB design, Safety design,Testing and debugging.
Undergraduate Engineering Final Project
Graduate Engineering Final Project: 2008 Advance Car Parking System
Timeline
Fastening Engineer
Ford Motor Company
01.2021 - Current
Controls Engineer
Ford Motor Company
03.2017 - 01.2021
Electrical Engineer
Durobyte Inc
02.2012 - 03.2017
Floor Maintenance Specialist
Wally Bee's Janitorial
09.2010 - 03.2012
Master of Engineering - Electrical Engineering
University of Windsor
Bachelor of Science - Electronic and electrical Engineering
A.I.E.T