Summary
Overview
Work History
Education
Skills
Certification
Research papers
Timeline
Generic

SARANYA MANI

Automation Engineer | Robotics Support Engineer | Industrial Engineer | Manufacturing Engineer | Controls Engineer | Quality Engineer
Coppell,TX

Summary

Motivated and detail-oriented Industrial Engineer with 4+ years of experience in automation, production optimization, and quality management. Experienced in leveraging statistical tools, Six Sigma methodologies, and leading cross-functional teams through Agile methodologies to improve supply chains and production workflows. Proficient in automation tools, programming, and robotics, with a strong track record of innovation in academic and professional projects.

Overview

7
7
years of professional experience
6
6
years of post-secondary education
2
2
Certifications

Work History

Automation Engineer

Apkudo Inc
02.2023 - Current
  • Deployed and maintained hardware and software infrastructure that improved production efficiency, supported new product introductions, and possible system optimizations on the automated RFA systems
  • Identified bottlenecks in the production line using time and motion study and proposed an alternate method, achieving a 30% improvement in time efficiency and workflow optimization
  • Led a team of 5 Support Specialists using Agile methodologies , assigned their day-to-day tasks to resolve technical issues, and maintained KPIs to achieve 75% SLA consistently
  • Troubleshot and resolved issues with Linux system configuration and device drivers called Hive receiving stations.
  • Enhanced cross-functional collaboration, participated in rotating on-call support, and performed remote troubleshooting to other global customer sites, ensuring faster issue resolution and minimizing disruption to operations
  • Reduced system downtime by 25% through proactive monitoring and quick resolution of issues, leveraging a combination of cloud tools and on-premise diagnostics at client facilities in the DFW area thereby improving overall system performance
  • Perform sample quality testing that ensures 95% accuracy for device liquidation , CPO , and functional results on all RFA lines.
  • Experience in implementing and maintaining ISO 9001, 13485, and 27001 ensuring QMS, compliance, and data security in automation processes
  • Managed PFMEA , Value Stream Mapping , and SPC during new product launch to mitigate failures and risks
  • Managed project timelines using Scrum techniques , conducting sprint reviews to track progress and address risks effectively
  • Created ISO-compliant detailed system design documents, user manuals, and reported weekly Internal Performance Indicator metrics to stakeholders.

Graduate Research Assistant

RAID Labs, University of Texas Arlington
02.2022 - 08.2022
  • Summarized data and conducted a literature review for a research paper on autonomous vehicles, contributing to a study cited in 15+ academic articles on disaster response logistics.
  • Reduced supply chain costs by 20% by integrating RFID tags into material handling systems, streamlining inventory tracking and minimizing delays.
  • Collaborated with 10+ renowned scientists and researchers to enhance RFID systems, successfully creating a remote-enabled AI camera for telemedicine that improved diagnostic efficiency by 25%.
  • Implemented RFID smart shelves in healthcare facilities, reducing manual inventory checks by 30% and improving identification accuracy to 98%.

Manufacturing Engineer

Singtech Plastics and Toolings
03.2020 - 07.2021
  • Designed and manufactured die-casting molds and fixtures of Injection Molded components using NX CAM for automobile parts
  • Ensured stable production by doing Capability Study (Cp,Cpk) using Statistical Process Control like control charts, scatter plots
  • Reviewed over 100 procedures and applied revised processes using Six Sigma by creating flowcharts and documenting the outcome
  • Reduced the percentage of defective molds from 6% to at most 3% through DMAIC method
  • Maintained KPIs such as a Parts Per Million (PPM) rate of 7 and a Mean Time Between Failure (MTBF) of 10,000 hours, while implementing the 5S methodology in the machine shop to efficiently identify and enhance product quality using Gauge R&R

Electrical Controls Engineer Intern

YCH Logistics
01.2018 - 07.2018
  • Developed a Fire Rescue System capable of monitoring 100+ individuals entering and exiting a warehouse, integrating microcontrollers, sensors, and cameras to ensure automated emergency response with 95% accuracy.
  • Proposed an Air Pollution Monitoring Device, reducing monitoring costs by 40% by replacing traditional samplers and chemical methods with a streamlined, real-time system.
  • Successfully deployed the Air Pollution Monitoring System in three manufacturing sectors, achieving continuous air quality monitoring with 98% reliability and enhancing compliance with environmental standards.
  • Collected and analyzed raw data for multiple projects, documenting detailed Work Breakdown Structures (WBS) that improved project planning efficiency by 20%.

Education

Master of Science - Industrial Engineering

University of Texas At Arlington
Arlington, TX
08.2021 - 05.2023

Bachelor of Engineering - Mechatronics

Anna University
Chennai, India
08.2016 - 09.2020

Skills

Embedded Systems

Micro Controllers Integration and Programming

PCB Design

Industrial Automation

KUKA and Mitsubishi Robot Programming

Yaskawa GP7 robot systems

PLC programming

HMI design

Sensor Integration

Modeling and Simulation

Systems Integration

Quality Management

Lean Manufacturing

Scrum Framework

Kaban

TPM

5S

PFMEA

Kaizen

Six Sigma

Inventory Control

Supply Chain Management

Logistics and warehouse design

AutoCAD

CATIA

NX CAM

undefined

Certification

Certified Lean Management + Manufacturing in Lean Six Sigma

Research papers

  • AIRCOP - An Air Pollution Monitoring Device, IRJET, 6, 7, 07/19
  • Automatic Ticketing in Jetties and Wharfs for Shipping Services, IJERT, 8, 7, 07/19

Timeline

Automation Engineer

Apkudo Inc
02.2023 - Current

Certified Lean Management + Manufacturing in Lean Six Sigma

10-2022

Graduate Research Assistant

RAID Labs, University of Texas Arlington
02.2022 - 08.2022

Master of Science - Industrial Engineering

University of Texas At Arlington
08.2021 - 05.2023

Autodesk Certified Professional in AutoCAD for Design and Drafting - Autodesk.

09-2020

Manufacturing Engineer

Singtech Plastics and Toolings
03.2020 - 07.2021

Electrical Controls Engineer Intern

YCH Logistics
01.2018 - 07.2018

Bachelor of Engineering - Mechatronics

Anna University
08.2016 - 09.2020

Similar Profiles

CREATE PROFILE
SARANYA MANIAutomation Engineer | Robotics Support Engineer | Industrial Engineer | Manufacturing Engineer | Controls Engineer | Quality Engineer