Design oriented professional with 6 Years of experience in Machine Building industry with solid background in Design engineering. Currently pursuing Masters in Industrial Technology at University of Central Missouri. Skilled in using CAD software, prototyping and testing with keen eye for detail. Proven ability to lead cross-functional teams in design, development and implementation of complex projects with expertise in CAD and CAM systems for developing new and innovative products. Offering strong understanding of design process to create accurate 3D models, visualizations and drawings using industry-leading software. Dedicated to staying current with latest technologies and trends in field. Known for being a team player as well as leading teams. Interprets requirements into workable solutions.
Hi, I’m
Sasi Kiran Ayinampudi
Design Engineer
Overland Park,KS
Summary
Overview
6
years of professional experience
6
years of post-secondary education
Work History
SPX Cooling Technologies Inc.Overland Park, KS
Design Intern
08.2023 - Current
Job overview
- Applied Solid Edge for 3D solid modeling assignments, contributing to development and enhancement of product designs.
- Utilized SAP Engineering Control Centre (ECTR) for efficient management of engineering data and documents, ensuring version control and traceability throughout product development projects.
- Modified engineering design programs and templates using SAP, Solid Edge, and AutoCAD for code revisions, product enhancements, and revisions.
- Conducted component or product testing, leveraging SAP and other tools, to support ongoing product development initiatives.
- Maintained integrity of product model files in SAP and executed engineering change orders with precision in timely completion of cooling tower orders.
- Employed AutoCAD for 2D drawing assignments, supporting development projects and ensuring accurate and detailed documentation related to new tower orders and reconstruction orders.
- Utilized AutoCAD for creating installation drawings and provided support to sales teams with proposals and aftermarket issues.
- Supported suppliers, manufacturing, and construction by effectively communicating and clarifying uncertainties using SAP, Solid Edge, and AutoCAD.
- Demonstrated proficiency in SAP, Solid Edge, and AutoCAD to create accurate and detailed drawings for assigned products.
- Assembled product standards using SAP and prepared them for automation or design process improvements.
- Managed fabrication details, including design, descriptions, and engineering specifications of materials, leveraging SAP and Solid Edge.
Lokesh Machines LimitedHyderabad, India
Design Engineer
05.2019 - 05.2022
Job overview
- Projects involved :-
- Project: Integration of Special Accessories for CNC Lathe machines
- Description: This project involved design and development of mounting elements & work holding elements for Special components of CNC Lathe machines using DFM & DFA methodologies as per customer requirement
- Few of them are
- Special Chuck Jaws for various components like automobile disk brakes, throttle shafts involving turning, facing and drilling operations
- Motor Mounting Assembly with various Pulley ratios
- Power Chuck and Cylinder Assembly
- Programmable Tailstock Assembly & Built in center Tailstock Assembly
- Bar Feeder Assembly, Parts Catcher Assembly
- Steady Rest Assembly, Tool Pre-setter Assembly
- Disk Brake Assembly for Turn mill machines
- Environment: Auto CAD, Solid Works, SAP S/4 HANA
- Responsibilities:
- Handled selection, verification and combination of standard assembly groups required for Lathe machines based on customer scope of supply for over 600 CNC Lathe machines varying 20 Models as per customer scope of supply
- Selection of ball screws, calculation of power and torque required to drive motors
- Creating 3-D Models and Assemblies in Solid works for various CNC Lathe Machines with over 1000 components
- Making necessary design calculations related to various Lathe machine models and generate manufacturing drawing as per client standards (CE Norms) with application of GD&T and welding symbols
- Approval of supplier drawings and creating Bill of Materials in SAP S4 HANA
- Implementing Design changes and modifications according to ECR
- Report preparation for presentations and schematic representations of working mechanisms
- Participation in CDR and PDR for responsible design and also to implement and refine new manufacturing processes
- Evaluated project feasibility based on material, equipment and labor expenses
- Worked with fabricators to test prototypes and develop production processes
- Drafted documentation detailing design requirements and technical specifications
- Performed complex calculations to analyze and optimize engineering processes
- Documented and developed engineering procedures and processes
- Trained and mentored junior engineers, providing guidance and direction
- Collaborated with other departments to facilitate successful project completion
- Developed high-quality engineering designs and plans to meet industry standards
- Created detailed reports on engineering activities and findings.
Hindustan Machine Tools LimitedHyderabad
Jr. Design Engineer
11.2016 - 04.2019
Job overview
- Projects involved: Design of ‘Special Purpose Single Column 3-Axis CNC Vertical Face Milling M/c'
- Description: The m/c is an Special Purpose Machine (SPM), which is used to chamfer & machine the casted faces of cylindrical rocket propellant motor cases
- The operations are carried out by rotating the component on the rotary table and the cutting tool is kept stationary
- Necessary m/c parts and their movements are created on the basis of component dimensions
- Environment: Auto CAD, SolidWorks, Drawing Board
- Responsibilities:
- Created part drawings and assembly drawings of the machine
- Created Bill of Materials and helped in design releases to various departments
- Did regularization of drawings as per requirement
- Interacted with customers under supervision to support operational objectives
- Supported organizational objectives with help from existing employees
- Supported departmental tasks to increase understanding of industry processes
- Maintained overall safe work environment with employee training programs and enforcement of safety procedures
- II Project: Design of ‘Special Machining Centre' (SMC) for Engine Blocks of Light Utility Vehicles used in Ordinance Factory
- Description : This m/c is similar to Horizontal Machining Centre, which is used to perform multiple machining operations like milling, drilling, tapping Automatic Tool Changer (ATC) unit
- Responsibilities:
- Involved in design and regularization of the palette and fixture design
- Drawn required components for the machine
- Learned new materials, processes, and programs quickly
- Participated in on-the-job training, working closely with supervisors and co-workers and asking appropriate questions
- Collaborated with employees from various backgrounds
- Gathered, organized and input information into digital database
- Ascertained that Design activities will allow applications to meet business requirements, fulfilling end-user requirements, and working closely with project team on identification and resolution of systems issues and uncovered defects
- Involve in Client Interactions.
Education
University of Central MissouriWarrensburg, MO
Master's from Industrial Technology
08.2022 - 12.2023
University Overview
Jawaharlal Nehru Technological UniversityIndia
Bachelor's from Mechanical Engineering
05.2012 - 05.2016
University Overview
Skills
Design Tools & Techniques: AutoCAD, SolidWorks, Solid Edge (Skills include Solid Modeling, Surface Modeling, Assembly Modeling, Parametric Modeling, etc), Geometric Dimensioning and Tolerancing as per ASME Y145, Reverse engineering, Convert 2D drafting drawings to 3D models, Machine design, Special Purpose Machines, Fixtures & Prototype development, Knowledge regarding design of Mechanical ECRs for CNC machines in OEM, Tolerance stack-up analysis and Quality management, Knowledge on Machine Tools fixture design & BIW fixture design process, Design for Assembly, Design for Manufacturability, Knowledge regarding the design of Mechanical ECRs for CNC machines in OEM, Technical Reporting, Knowledge of surface finish and machine tool metrology standards
undefinedTimeline
Design Intern
SPX Cooling Technologies Inc.
08.2023 - Current
University of Central Missouri
Master's from Industrial Technology
08.2022 - 12.2023
Design Engineer
Lokesh Machines Limited
05.2019 - 05.2022
Jr. Design Engineer
Hindustan Machine Tools Limited
11.2016 - 04.2019
Jawaharlal Nehru Technological University
Bachelor's from Mechanical Engineering
05.2012 - 05.2016
Similar Profiles
Andrew C. Willisnull Andrew C. Willis
Research & Development - Intern at SPX Cooling Technologies Inc.Research & Development - Intern at SPX Cooling Technologies Inc.
Luke MeganckLuke Meganck
Assembler (Level B) at SPX Cooling Technologies Inc.Assembler (Level B) at SPX Cooling Technologies Inc.
ERIC DELEONERIC DELEON
Carpenter Foreman at SPX Cooling TechnologiesCarpenter Foreman at SPX Cooling Technologies