Satheesh Kumar Dharmalingam
Fortville,IN
Overview
9
9
years of professional experience
1
1
Certification
Work History
Lead Mechanical Engineer
BorgWarner
07.2019 - Current
- Working on design of packaging Inverter systems 48V hybrid and electric vehicles for all major automotive OEM. Responsible for the packaging design and documentation of automotive 48 voltage power electronic (Material selection, Thermal/Structural Simulation/Analysis, Tolerance analysis, Bill of Materials, DV and PV Validation, etc.).
- Tool: Creo, Creo simulate Teamcenter, Jira , polarion ,3DCS and Ansys sherlock.
- Scope of the Project-
- Worked with packaging design and developmental efforts for Low and High voltage Inverter systems.
- Responsible for the Plastic, Sheetmetal, diecasting components and connector system.
- Worked with suppliers on technical feasibility studies.
- Interface with electrical, supplier quality, purchase and operational engineers to develop packages to meet the customer requirements (prototypes to product launch).
- Interface with manufacturing (internal) to design for manufacturability.
- Good Knowledge on Automotive standards (PPAP, FC, PSW & APQP), change mgmt. (Teamcenter) and process knowledge (DFA).
- Worked on reliability study for PCBA using Ansys Sherlock.
- Good Knowledge on creating a PCB layout using ECAD and MCAD.
- Understand and apply geometric tolerance using 3DCS.
- Analysis of technical problems in the system/component level and prepare a risk assessment for Design.
- Work with the FEA simulates engineers for various tasks.
- Active participant in DFMEA and analysis of the DV and PV testing results.
- Experience in Teardown and documentation on DV and PV units.
Senior Mechanical Engineer
Continental Automobile
10.2016 - 07.2019
- Worked on design of packaging Inverter systems 48V hybrid and electric vehicles for all major automotive OEM. Responsible for the packaging design and documentation of automotive 48 voltage BSG, Battery modules and High voltage power electronic modules (Material selection, Thermal/Structural Simulation/Analysis, Tolerance analysis, Bill of Materials, OEM Validation plan, Warranty Support, etc.).
- Tool: Creo, PDM link, MKS, pKit , SAP-NPP, SupplyOn.
- Process: APQP, PPAP
- Scope of the Project-
- Worked on packaging design and developmental efforts for Low and High voltage Inverter systems.
- Worked on the product launch by accomplishing the various stage of PLC (product maturity) and MLC (material maturity).
- Interface with electrical, supplier quality, purchase and operational engineers to develop packages to meet the customer requirements (prototypes to product launch).
- Interface with manufacturing (internal) to design for manufacturability.
- Good Knowledge on Automotive standards (PPAP, FC, SCR, PSW, APQP and TS16949), change mgmt. (PLM, SAP and MKS) and process knowledge (DFA).
- Analysis of technical problems in the system/component level and prepare a risk assessment for Design.
- Analysis worst case and statistical tolerance using 3D software CETOL with 6sigma concept.
- Work with the FEA simulates engineers for various tasks.
- Active participant in DFMEA and analysis of the DV and PV testing results.
Education
Bachelor of Science - Mechanical Engineering
Anna University
India04-2006
Skills
- Engineering calculations
- Engineering documentation
- Manufacturing processes
- Test planning
Accomplishments
- Process Improvement - Created new departmental procedures manual.Assessed organizational training needs.
- Increased company revenue [Number]% with contributions to [Project or Product Name].
- Awarded honorary membership in [Engineering Society Name].
- Created Bills of Materials (BOM) and certifications.
- Increased efficiency of [Name of process] by [Number]% with the implementation of [Name of Product or Innovation].
- Ensured products met requirements for Design for Manufacturing (DFM).
- Creative Problem Solving: - Resolved product issue through consumer testing.
- Designed and executed a supply chain strategies project that yielded a net profit of $[Amount].
- Protective Services - Applied safety procedures and policies as outlined in Department Safety Manual.
- Introduced use of [Product Name] to [Describe market or industry].
- Named a board member of [Name of Engineering Society].
- Doubled plant output by completing process hazard analysis and coordinating equipment procurement and operator training.
- Marketing - Implemented marketing strategies which resulted in [X%] growth of customer base.
- Recipient, American Society of Mechanical Engineers [Award Name] Medal for work in [Project Name or area].
- Design - Responsible for creative design for prominent [project].
- Achieved [Result] through effectively helping with [Task].
- Achieved [Result] by completing [Task] with accuracy and efficiency.
- Resolved product issue through consumer testing.
- Collaborated with team of [Number] in the development of [Project name].
Certification
- [Area of expertise] License - [Timeframe]
- [Area of certification] Training - [Timeframe]
- Certified [Job Title], [Company Name] - [Timeframe]
Languages
English
Full Professional
Interests
- Designing and Printing 3D Models
Timeline
Lead Mechanical Engineer
BorgWarner
07.2019 - Current
Senior Mechanical Engineer
Continental Automobile
10.2016 - 07.2019
Bachelor of Science - Mechanical Engineering
Anna University