Sathish Hariharan Seetharaman
Instrument Engineer
Summary
Personal Profile A Highly motivated and goal-oriented engineer having an overall experience of nearly 13` years in Plant Maintenance, Projects, Turnaround Planning and execution in petrochemical, Oil & Gas, Refinery and fertilizer plants, willing to contribute abilities and knowledge for professional as well as personal growth. A forward-thinking person with Good communication, problem solving skills, analytical & time management skills, well organized with self-motivation & creativity ready to accept challenges and contribute to productivity of organization.
Overview
18
18
years of professional experience
7
7
years of post-secondary education
1
1
Language
Work History
Turnaround, Lead Execution Engineer
Madina Group(Qatar Shell GTL)
Doha
01.2014 - Current
- • To provide technical support to the Turnaround Team and assist in the preparation and execution of Turnaround plans, schedules, materials and manpower estimates.
- Planning job packages for execution of Electrical & Instrumentation Jobs during the shutdown using Roser System.
- Coordinating with Various disciplines to Get Support for Execution of the work based on the Schedule and planning.
- Working in SPI (Smart Plant Instrumentation), AIM EDMS
- Participate in Field Survey and Management Meeting for New Project Biddings.
- Performing Estimation of Hours, Resource Requirement for Given scope of work based on the Field Survey.
- Conduct Review on SIMOPS Activity that are part of Shutdown/Turnaround and optimize the Estimation based on the Review.
- Monitoring the progress of Job based on the schedule and provide Support to all areas of concerns.
- Preparation of Required Resource, Tools &Equipment for Shutdowns based on Schedule.
- Spearheaded personnel safety initiatives to foster safe operating environment for all Jobs executed.
- Formulate BOM for the spares and consumables required for implementation of the job
- Participate in HAZOPs, technical reviews, Risk Assessment, Safety Audits, Modifications
- Raise service & purchase request for services and spares required for TAM through SAP R/3 ERP System.
- Collaborated with maintenance team and Operations to resolve problems and facilitate seamless Execution.
- Provide oversight and supervision during all phases of Turnaround for Electrical and Instrument Activities and ensure all jobs are done by following HSSE standards.
- Planning for Discovery/Additional Scope of Work which are raised during Execution of Turnarounds.
- Coordination for valves with Central Workshop Team and transporting for overhauling to outside contractor and getting in back in time to the plant.
- Scheduling of Job Activities using MS Project & Primavera 6.
- Handling a team of 25 Supervisors,200 Technicians and Foreman
- Successfully planned and Executed the Turnaround Jobs(E&I) of 5 Major Turnaround
Turnaround Planning Engineer
Maaden Phosphate KSA
Jubail
01.2012 - 12.2013
- Planning and Execution of Electrical and Instrument jobs of the turnaround maintenance of the plant.
- Ensure all safety and process standards are followed during execution of Job.
- Creating job packages for execution during the shutdown For Electrical and Instrument Activities.
- Formulating BOM for the spares and consumables required for implementation of the job
- Participate in HAZOPs, technical reviews, Risk Assessment, Safety Audits, Modifications
- Raising service & purchase request for spares and consumables required for TAM through Oracle ERP System and releasing tenders for the request
- Planning & executing E & I job during breakdowns & shutdowns in the plant.
- Scheduling of Job Activities using MS Project & Primavera
- Handling a Team of 75 Technicians and Foreman
Maintenance Superintendent
Indian Additives Ltd
Chennai
05.2008 - 12.2011
- Handle day-to-day plant maintenance activities on the instrumentation and Electrical side
- Troubleshooting of all E&I Related issues in the plant
- Single point contact for all Instrument related issues
- Involved in the following major DCS/PLC activities: o Configuration of blocks for newly installed equipment’s o Checking of interlocks & healthiness of the DCS System o Monthly Backup of the system o Assigning of Trends for critical parameters of the plant o Constructing sequence table for newly defined logic in the plant
- Perform reliability study for all critical instruments and Equipment’s in the plant
- Formulate Specification sheets for all instruments like Control Valve, Transmitter, Pressure
- Switches, Level Switches, On/Off Valves, etc., and provided the final approval for purchase
- Provide approval of CAPEX P&ID for implementation after technical service design
- Involve in preparation of Operating/Capital budgets and exercise control within close limits
- Carry out TPM activities in the plant
- Generate, issue and follow up of Preventive Maintenance Monthly Plan consisting of
- Approximately 200 work orders for plant maintenance, and issue Monthly PM Reports
- Participate in HAZOPs, technical reviews, Risk Assessment, Safety Audits, Modifications
- Conduct Scheduling of Preventive maintenance of all critical Instruments /Equipment’s in the plant
- Worked in the PM Module of SAP R/3 ERP
Engineer - Smelter
Sterlite Industries India Ltd
11.2006 - 05.2008
- Review and issue daily Electrical and Instrument Maintenance schedules and verify that the work orders received in SAP R/3 from different areas have been scheduled according to their priorities
- Troubleshooting of all issues related to Field Instruments and DCS
- Handled inventory and raised purchase requisition for spare and consumables
- Involved in the following major Yokogawa DCS/Siemens PLC activities: o Configuration of blocks for newly installed equipments o Checking of interlocks & healthiness of the DCS System o Monthly Backup of the system o Assigning of Trends for critical parameters of the plant o Constructing sequence table for newly defined logic in the plant
- Conducted Reliability studies
- Responsible for planning preventive maintenance schedules and passing monthly bills; undertaking daily Maintenance Activity in Plant and Implementing improvements in the current system for increasing reliability of Plant
Officer
Asian Paints Pvt. Ltd
01.2005 - 10.2006
- Successfully handled a group of 10 Technicians
- Efficiently worked in Foxboro DCS and participated in ISO activities
- Involved in the preventive,corrective maintenance of all Valves, PLC, PRV, PCV, Control
- Valves and other instruments
- Effectively managed history cards of all equipments and maintained records of the uptime of instruments in the plant
- Responsible for taking backup of the Foxboro I/A Series System
- Proficiently executed small modifications in the DCS System like tag additions for instruments, interlock modifications, etc
- Took care of day to day plant maintenance activities
- Worked in SAP R/3 ERP System
Technical Support Associate
Nipuna Services
Hyderabad
04.2004 - 12.2004
Education
Post Graduate Diploma - Management (HR
Indira Gandhi National
Open University
Bachelor of Engineering - Instrumentation & Control Engineering
Arulmigu KalasalingamCollege of Engineering, Madurai Kamaraj University
06.1998 - 04.2002
Higher Secondary Course XII -
PLWA Higher Secondary School
04.1996 - 04.1998
Secondary School Leaving Certificate X - Maths,Science,Social
PLWA Higher Secondary School
Papanasam 04.1995 - 04.1996
Skills
- Maintenance in Oil and Gas Industry
Timeline
Turnaround, Lead Execution Engineer
Madina Group(Qatar Shell GTL)
01.2014 - Current
Turnaround Planning Engineer
Maaden Phosphate KSA
01.2012 - 12.2013
Maintenance Superintendent
Indian Additives Ltd
05.2008 - 12.2011
Engineer - Smelter
Sterlite Industries India Ltd
11.2006 - 05.2008
Officer
Asian Paints Pvt. Ltd
01.2005 - 10.2006
Technical Support Associate
Nipuna Services
04.2004 - 12.2004
Bachelor of Engineering - Instrumentation & Control Engineering
Arulmigu KalasalingamCollege of Engineering, Madurai Kamaraj University
06.1998 - 04.2002
Higher Secondary Course XII -
PLWA Higher Secondary School
04.1996 - 04.1998
Secondary School Leaving Certificate X - Maths,Science,Social
PLWA Higher Secondary School
04.1995 - 04.1996
Post Graduate Diploma - Management (HR
Indira Gandhi National
Open University
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