Summary
Overview
Work History
Education
Skills
Timeline
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Sawyer Walker

Royal Oak,MI

Summary

Mechanical Engineering graduate from Lawrence Technological University, currently pursuing a Master’s in Mechatronics. Interested in the Automotive and Mechatronics industry, with hands-on experience in design, prototyping, and system integration through Formula SAE and internships. Eager to contribute to innovative teams that value practical problem-solving, collaboration, and continuous development.

Overview

2
2
years of professional experience

Work History

Aero Manufacturing Lead

FORMULA SAE
01.2024 - 05.2025
  • Managed fabrication of aerodynamic components (front and rear wings, undertray, sidepods) for a Formula SAE vehicle using carbon fiber and composite materials.
  • Trained and coordinated a team of students in the mold prep, infusion, and finishing processes.
  • Worked closely with aerodynamics and vehicle dynamics teams to ensure optimal integration of aero elements with chassis design for performance and compliance.
  • Developed a strong understanding of vehicle dynamics, downforce/drag tradeoffs, and manufacturing precision—translating engineering concepts into physical systems under tight deadlines.
  • Led a manufacturing and material optimization initiative that reduced the overall weight of the aerodynamic kit by over 20 pounds, significantly improving vehicle agility and acceleration.

Manufacturing Intern

ADIENT
06.2024 - 08.2024
  • Collaborated with manufacturing and controls engineers to support process improvements and daily operational tasks on high-volume automotive seating production lines.
  • Developed and implemented a custom system to collect, organize, and analyze sensor data from end-of-line testing equipment, allowing early detection of equipment malfunctions and production inconsistencies saving time and money in rework.
  • Assisted in making robotic control adjustments and supporting PLC troubleshooting, contributing to improved system reliability and quality assurance.
  • Led independent continuous improvement projects focused on reducing assembly tact time and improving workstation ergonomics, which enhanced operator efficiency and comfort.

Product Development Intern

CARCO INCORPORATED
05.2023 - 08.2023
  • Spearheaded the redesign of 3D CAD libraries and technical documentation (PDF resources) for Non-Contact Marking Systems, including spray gun and system assemblies, improving customer usability and integration.
  • Led the concept, design, and prototyping of a new consumable Cartridge Reservoir system using Siemens NX and 3D printing, offering customers a more efficient ink delivery alternative.
  • Supported ongoing R&D testing, updated internal functionality guides, and collaborated with the sales team to develop technical talking points for client-facing presentations.
  • Worked hands-on with ink-based dispensing systems to understand mechanical flow behavior and control, supporting future automation and calibration applications.

Education

Bachelor of Science - Mechanical Engineering

Lawrence Technological University
Southfield, MI
05.2025

Skills

  • Proficient in Siemens NX
  • Proficient in SolidWorks
  • Microsoft Office
  • Google Suite
  • Adobe
  • Proficient in 3D printing technology
  • MATLAB proficiency
  • Simulink simulation expertise
  • Milling operations
  • Precision lathe operation
  • Effective leadership
  • Problem-solving
  • Collaborative teamwork
  • Customer service
  • Arduino coding
  • C

Timeline

Manufacturing Intern

ADIENT
06.2024 - 08.2024

Aero Manufacturing Lead

FORMULA SAE
01.2024 - 05.2025

Product Development Intern

CARCO INCORPORATED
05.2023 - 08.2023

Bachelor of Science - Mechanical Engineering

Lawrence Technological University

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