Photography
Woodworking
Microcontrollers
3D Printing
Scott Barrett
Grand Blanc
Summary
Project engineering professional with substantial experience in managing complex projects from inception to completion. Skilled in coordinating cross-functional teams, ensuring adherence to timelines, and maintaining high standards of quality. Expertise in project planning, resource allocation, and risk management. Known for effective problem-solving, adaptability to changing project requirements, and consistent delivery of results.
Overview
37
37
years of professional experience
Work History
Fuel Cell Project Engineer
General Motors
03.2024 - 10.2025
- Designed 1000 amp modular load bank system to support fuel cell durability testing to replace existing obsolete hardware.
- Drafted project requirements and participated in vendor specification for new mobile fuel cell testing capability.
- Provided rapid troubleshooting solutions during complex testing challenges to minimize downtime and maintain momentum in fuel cell product development.
Sr. Manufacturing Engineer
General Motors
11.2009 - 03.2024
- Lead automation project execution engineer for 13 major press install projects valued at over $400M across five stamping locations, managing scope, technical standards, design approval, and commissioning.
- Designed and deployed a universal PDF file viewing tool in press HMI, reducing troubleshooting time and providing at-machine information capability for operators, trades and engineers.
- Redesigned material handling on press line feeder system to implement a dual-stack robot pick-up process, effectively doubling stack capacity and eliminating stoppages caused by material handling limitations.
- Guided project teams through startup troubleshooting of complex machinery, prioritizing data-driven process improvements and clear technical documentation.
Sr. Manufacturing Engineer
General Motors
01.2003 - 11.2009
- Provided technical leadership during machine commissioning and major equipment repairs for stamping press and sheet metal assembly operations, troubleshooting and optimizing advanced automation systems.
- Programmed and configured Rockwell-based PLCs, Fanuc robotics, and automotive assembly systems to launch new products and processes.
- Supervised skilled trades during equipment upgrades and repairs, emphasizing precise execution and cross-functional communication.
- Developed solutions for controls network challenges involving DeviceNet, ControlNet, and Remote IO infrastructures.
Sr. Manufacturing Engineer, Planned Maintenance Coordinator
General Motors
07.1999 - 01.2003
- Executed concept-to-production launch of a special hood assembly line using repurposed automation assets, delivering a full-scale system within one year.
- Directed 15 skilled trades technicians in predictive and planned maintenance programs across the site, leveraging vibration and thermography to inform proactive interventions.
- Improved alignment between production schedules and maintenance activities, reducing unplanned downtime and enhancing asset reliability.
- Integrated data analysis into maintenance decision-making, strengthening collaboration between maintenance and plant operations.
Controls Engineer, Sr. Manufacturing Engineer Controls Engineering Lead
General Motors
01.1989 - 06.1999
- Provided expertise in automation, controls, and tooling, supporting production operations across die casting, CNC and high-volume machining, assembly and test operations.
- Maintained and upgraded legacy and contemporary automation platforms, including PLC-based machines and robotic systems.
- Participated in commissioning of new assets, overseeing installation and control system verification.
- Plant Controls Engineering lead for 6 departmental controls engineers. Oversaw development of plant specifications and components lists. Managed sitewide electrical issues for facility.
Electronics Assembly Technician
MSU Artificial Language Laboratory
10.1989 - 06.1992
- Built and tested custom augmentative communication devices tailored to individual user needs, integrating commercial hardware with specialized assemblies.
- Designed, fabricated, and installed custom mounts and remote input devices to maximize accessibility for users with diverse motor abilities.
- Interfaced electronics with mobility equipment, ensuring robust and reliable system operation.
- Collaborated closely with researchers and end-users to translate requirements into practical solutions, supporting the adoption of cutting-edge assistive technologies.
Education
Bachelor of Science - Electrical Engineering
Michigan State University
East Lansing, Michigan06.1992
Skills
- Capital Projects
- Problem Solving
- Acceptance Testing
- Functional Specifications
- Industrial Automation
- Continuous Improvement
- Team collaboration and leadership
- Requirements writing
- Teamwork and collaboration
- Problem resolution
- Electrical engineering standards
Interests
Timeline
Fuel Cell Project Engineer
General Motors
03.2024 - 10.2025
Sr. Manufacturing Engineer
General Motors
11.2009 - 03.2024
Sr. Manufacturing Engineer
General Motors
01.2003 - 11.2009
Sr. Manufacturing Engineer, Planned Maintenance Coordinator
General Motors
07.1999 - 01.2003
Electronics Assembly Technician
MSU Artificial Language Laboratory
10.1989 - 06.1992
Controls Engineer, Sr. Manufacturing Engineer Controls Engineering Lead
General Motors
01.1989 - 06.1999
Bachelor of Science - Electrical Engineering
Michigan State University