Sergio Ayala
Anaheim,CA
Summary
Attentive and productive Quality inspector who is comfortable working in high pressure, fast-paced environments. Specializing in assessing and documenting adherence to conformance specifications while promoting increased efficiency and productivity.
Able to communicate with all employees in all organizational levels to determine needs and produce solutions for the growth and advancement of the business. Experience with AS 9100, ISO 9001, ISO/TS 16949, ISO 13485, or similar Quality Management Systems.
Over 5 years of 5S knowledge and experience
Overview
16
16
years of professional experience
Work History
Jr Machinist
SPIN LAUNCH
03.2020 - 06.2022
- Program, setup and operate water jet cutting system.
- Shadow training and assist senior lead machinist on CNC machine
- Deburr,Drill,Tap,Mill on prototype parts and tooling fixtures.
- Troubleshoot and correct errors, faults or other conditions resulting in machine downtime
- Perform preventative maintenance on equipment - including cutting heads, pumps, drives, filtration equipment
- Responsible for overall safety, cleanliness and operational efficiency of the equipment.
- Identify and implement support equipment and technology solutions to streamline manufacturing operations and increase operational efficiency.
- Perform routine maintenance on machinery.
- Calculate dimensions and tolerances.
- Comply with internal quality checks.
- Understand mechanics of the equipment including high-pressured water system, pumps, and motors
- Scheduled jobs according to deadlines.
Quality Inspector
Universal Punch Corp.
03.2018 - 03.2020
- Verify manufacturer certificates for all in house parts.
- Quantity verification on all orders
- Visual inspection
- Final inspection and first article inspection on parts such as surgical screwdrivers, customer handles and fixtures all according to blueprint drawings.
- Inspect hand dimension callout to tight tolerances such as +/- .0001 inspection tools used for inspection are as followed. comparator, calipers, Pin gauges, thread gauges, penetration gauges, 6 lobe final inspection gauge,radius gauge, dial indicator, height gauge, micrometer.
- Provide proper labeling with all necessary information for customers orders
- Daily NCR reports on all non-conformance parts and assist engineers with proper procedures.
Quality Inspector
Bisco Industries
09.2017 - 03.2018
- Verify manufacturer certificates for all parts
- Inspect parts to manufacturer updated specs or blueprint drawings
- Inspect hand dimension callout's to tight tolerances
- Provide proper labels with all necessary information for customers
- NCR reports on all non conformance parts
- Maintained NCR log updated for full traceability for engineer.
Quality Inspector / Metrology Tech
Ac&A
08.2015 - 09.2017
- Performed inspection according to procedures and specifications for molded components per drawings using Hight Gage, calipers, pin gauges, test fixtures, radius gauges, micrometers, bore gauge and vision system for dimensions, functionality and cosmetic defects
- Performed In process Inspection using latest updated blueprint with correct revision
- First Article Inspection on molded and machine shop components
- Use correct forms for First Article and Dimensional reports
- Use Ncmr forms to any parts out of spec
- Use Ncmr log to document problem, Tag and separate part in Ncmr cage till disposition is giving.
Quality Inspector
Zodiac Aerospace
09.2012 - 07.2015
- Performed inspections of FAI (first article inspection) of newly designed or revised products
- Ensured proper paperwork is received and parts conform to specifications, engineering and purchase order
- Performed in-process inspection of parts being manufactured
- Sub-assemblies used in the construction of aircraft interiors
- Assured final products prior to shipment
- Interpreted and read engineering drawings, company and customer specifications to ensure accurate part manufacturing.
Receiving Inspector
B/E Aerospace
02.2011 - 02.2012
- Inspect and receive all raw material and parts from outside vendors using blueprints, certifications, packing slips, Inspect ITAR certs, stamp and date paperwork and work orders produce labels for chemicals and or hazardous products
- Measure raw metal with calipers, micrometers, check dimensions according to prints, update inspection log, and write rejection reports.
- Verified orders by comparing names and quantity of items packaged with shipping documents.
- Drafted and managed work and shipping orders, bills of lading, and shipping route materials for accurate and compliant recordkeeping.
Assembler / Quality Inspector
Fire Sentry
01.2009 - 01.2011
- Assemble 50-200 fire detectors, daily build housing tops, install lenses, and top accessory that are called out with fire detector picking sheet
- Assemble PC boards parts located at floor stations
- Performed testing procedures on parts and PC boards to meet tolerances and product specifications
- Use hand tools and power tools to assemble units according to product specifications
- Inspect all incoming housing (dimensions, paint coats, damaged goods) Verify certs for hardware
- Inspect finished product according to company drawing / pick list daily inspection log and Identifies units that fail tests or tolerance levels and repairs as necessary
- Provided daily rejection reports to a supervisor or manager
- I am certified to operate an electric forklift
- Proficient with Microsoft Excel, Word, and PowerPoint.
Assembler
EATON
02.2008 - 01.2009
- Assemble panels for aircraft cockpits and latches
- Performs a variety of assembly operations to assemble small- and medium-sized precision units or sub-assemblies
- Identified components and completed assemblies
- Maintain required logs, records, Fit and aligned parts to insure free action and movable parts, operating requirements
- Assign and stamp identification data such as part and serial numbers to components and/or assemblies
- Assure that pertinent identification information is in accordance with the latest drawings and customer requirements
- Work from verbal instructions, simple detail prints, sketches and assembly drawings
- Use required precision measuring instruments and gaging devices
- Use assembly fixtures, power-type bench and hand tools.
Panel Assembler
Amonex
04.2006 - 11.2008
- Operated a machine to assemble and screw down cell strips to plate after the plate was completed
- Unloaded plates and ran it down the assembly line for completion
- Brazing, brazed the copper strip onto cell tips, 4 cells in one line complete a cell line, 4 lines on one plate to complete solar plate
- Solder using crampers to solder copper tips of solar cells with copper brazing strips to complete electric current flow throughout solar plates
- Check list on solder that was past used everyday, no expired dated paste was acceptable for soldering
- Perform maintenance on crampers for everyday use
- Assembled plates that had the cell strips that function off solar energy
- Quality Control - tested plates for any defaults or electric current malfunction
- If plate passed quality control inspection, then transferred plates to module assembling to complete solar module before water testing
- Built solar panel modules from assembling the outside frame to screwing down plates into the module high pot testing
- Made sure that all electric current ran thru every individual cell strip after module was assembled completely, silicon outside screws, and that any possible cracks where water could get into
- Water tested modules and made sure they did not have moisture inside the lenses
- Forklift driver, stocked and unstacked trucks
- Reported inventory every week.
Education
X-Ray Technician Certificate -
Maric College
North Hollywood, CAHigh School Diploma -
Rancho Alamitos High School
Garden Grove, CASkills
- Bilingual – Spanish (reading, writing, speaking)
- Blueprint reading
- Communication Skills
- Knowledge with the use of various inspection tooling and tests equipment
- Office experience with strong computer skills including Excel, PowerPoint and Microsoft Word experience
- Manual milling
Languages
Spanish
Full Professional
Timeline
Jr Machinist
SPIN LAUNCH
03.2020 - 06.2022
Quality Inspector
Universal Punch Corp.
03.2018 - 03.2020
Quality Inspector
Bisco Industries
09.2017 - 03.2018
Quality Inspector / Metrology Tech
Ac&A
08.2015 - 09.2017
Quality Inspector
Zodiac Aerospace
09.2012 - 07.2015
Receiving Inspector
B/E Aerospace
02.2011 - 02.2012
Assembler / Quality Inspector
Fire Sentry
01.2009 - 01.2011
Assembler
EATON
02.2008 - 01.2009
Panel Assembler
Amonex
04.2006 - 11.2008
X-Ray Technician Certificate -
Maric College
High School Diploma -
Rancho Alamitos High School
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