Summary
Overview
Work History
Education
Projects
Core Competencies
Technical Skills
Languages
Timeline
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Serhane Satout

Serhane Satout

South Milwaukee,WI

Summary

Senior Hardware Design Engineer with extensive experience in power converter circuit design, specializing in high-performance solutions for aerospace, avionics, and industrial applications. Proficient in designing and optimizing DC/DC and AC/DC converters, conducting thorough simulation and analysis, and ensuring compliance with stringent standards such as DO-160 EMI/EMC and MIL-STD-461. Demonstrated expertise in PCB design, power supply testing, and system integration. Skilled in WCCA, DFMEA, and leading cross-functional teams. Fluent in English, French, and Arabic. Eager to contribute to innovative hardware design projects.

Overview

5
5
years of professional experience

Work History

Senior Hardware Design Engineer

Astronautics Corporation of America
07.2019 - Current
  • Track and Implement Requirements: Designed and conceptualized customer requirements into comprehensive hardware designs, ensuring alignment with project specifications and industry standards
  • Identified and implemented internal and external requirements for critical components
  • Reviewed Lessons Learned from previous models to improve design processes
  • Collaborated closely with project leaders to mitigate risks in hardware testing and verification phases
  • Deliver High-Quality Design on Time: Led development verification activities, including prototype testing with oscilloscopes, programmable electronic loads, logic analyzers, and climatic chambers
  • Coordinated design and release documentation to SW and Mechanical engineering teams, including HITS (Hardware Internal Technical Specifications) and PCB design guidelines
  • Managed End of Line (EoL) specification documentation updates and release validation plans for EMC, DV/PV test plans
  • Used HALT/HASS to verify the thermal performance of CCAs (Circuit Card Assemblies), ensuring systems met rigorous environmental requirements
  • Deliver Accurate and Robust Design: Ensured schematics followed project planning milestones and passed DRC (Design Rule Check)
  • Conducted in-depth critical circuit analysis using tools like LTSpice, LTPowerCAD, Power Analysis by Keysight, Ansys ICEPACK, and performed Montecarlo and sensitivity analysis
  • Executed, reviewed, and approved WCCA (Worst Case Circuit Analysis) using MathCAD, and carried out DFMEA with tools like IQ-FMEA
  • Executed Variant Consistency Analysis in alignment with customer specifications.

Education

Ridley Engineering Power Supply Design Workshop -

Ridley Engineering

Associate Degree in Electronic Engineering Technology (2+2) -

Milwaukee Area Technical College (MATC)
Milwaukee, WI

Bachelor of Science in Electrical Engineering -

Milwaukee School of Engineering (MSOE)
Milwaukee, WI

Projects

AGCS-CM (Aircraft Ground Control System - Communication Module): Led RF (WiFi/Cellular) troubleshooting and implemented design updates to resolve production challenges in avionics communication systems.

AvioCast Dock and Server: Designed the Dock Circuit Card Assembly (CCA) incorporating power conversion and communication interfaces, improving modularity and ensuring compliance with strict avionics standards. The design also integrated Ethernet and discrete I/O functionalities.

MiniWacs: Developed the power I/O system for avionics applications, ensuring high reliability and seamless integration into large aerospace platforms. The CCA featured CAN bus, discrete I/O, and Ethernet communication interfaces.

RDCI (Removable Data Card Interface): Designed and developed a secure removable data interface for avionics communication systems, incorporating fast Ethernet capabilities, robust signal integrity, SD card integration, and an embedded system using an NXP microcontroller with Ethernet support

Core Competencies

  • Power Supply Design (DC/DC, AC/DC)
  • Simulation & Modeling (LTSpice, LTPowerCAD, Power Analysis by Keysight, Ansys ICEPACK)
  • PCB Design and Layout (Altium, DxDesigner)
  • EMI/EMC Compliance (DO-160, MIL-STD-461)
  • Schematic Design & Testing
  • Signal Integrity & Power Integrity
  • WCCA (Worst Case Circuit Analysis)
  • DFMEA (Design Failure Mode Effect Analysis)
  • Lab Skills: Oscilloscope, Spectrum Analyzer
  • Requirements & Configuration Management (DOORS, SVN)
  • Cross-Functional Collaboration & Leadership

Technical Skills

Design Tools: Altium Designer, DxDesigner, LTSpice, OrCAD PSPICE

Simulation & Modeling: Sensitivity analysis, Montecarlo, MathCAD, PSIM

Test Equipment: Rhode and shwarz RTP164 oscilloscope, BK Precision 8600 programmable electronic loads, Rohde & Schwarz FSV spectrum analyzer, Fluke 87V multimeter, Keysight PA2203A power analyzer, Keysight E5071C vector network analyzer, Saleae Logic Pro 16 logic analyzer, EMI test chamber, FLIR Systems T640 thermal camera.

Programming: Python, Linux

Standards: DO-160, MIL-STD-461

Languages

Arabic
Native or Bilingual
English
Native or Bilingual
French
Full Professional
Spanish
Limited Working

Timeline

Senior Hardware Design Engineer

Astronautics Corporation of America
07.2019 - Current

Ridley Engineering Power Supply Design Workshop -

Ridley Engineering

Associate Degree in Electronic Engineering Technology (2+2) -

Milwaukee Area Technical College (MATC)

Bachelor of Science in Electrical Engineering -

Milwaukee School of Engineering (MSOE)
Serhane Satout