Summary
Overview
Work History
Skills
Websites
Hobbies and Interests
Courses
Timeline
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Seth Chapdelaine

Seth Chapdelaine

Granada Hills

Summary

  • Senior Applications Engineer with over 14 years of expertise in CAD/CAM programming and 5-axis CNC machining. Proficient in HyperMILL, PowerMill, Mastercam, and Tebis, with extensive experience in aerospace and complex prototyping. Skilled in operating advanced CNC and automation systems, including Hermle and Mazak platforms. Recognized for enhancing operational efficiency through automation integration and CAM workflow optimization in diverse manufacturing environments.

Overview

14
14
years of professional experience

Work History

Senior Application Specialist

Tebis America
01.2024 - 01.2024
  • Deliver expert-level CAM workflow development and post-processor customization for Tebis’ North American clients.
  • Design modular tool libraries and template setups for complex 5-axis environments.
  • Coordinate with machine tool builders and automation integrators to enable lights-out manufacturing strategies.
  • Provide technical onboarding, training, and support for advanced CAD/CAM users across industries including aerospace and medical.
  • Collaborate with internal R&D to improve Tebis feature rollouts based on field implementation feedback.

Senior Prototyping Engineer

Amazon Project Kuiper
01.2020 - 12.2023
  • Promoted from Technical Operations Engineer within 3 years.
  • Spearheaded prototyping of complex optical housings and satellite components with true-position tolerances 0.003mm.
  • Developed and validated advanced 5-axis CAM workflows across multiple platforms (HyperMILL, PowerMill, Tebis).
  • Managed capital equipment procurement, including metrology systems and automation tooling.
  • Coordinated outsourcing and vendor partnerships to accelerate iteration cycles.

MFG Applications Engineer

Arris Composites
01.2018 - 12.2020
  • Led CAM workflow development for composite structures with unique material requirements.
  • Created standardized tool libraries and setup templates for novel fiber-injection CNC machining.
  • Conducted in-house training for machinists and engineers to support design-for-manufacture initiatives.

Lead Design / CNC Programmer Specialist

Modular Motorsports Racing
01.2016 - 12.2018
  • Designed custom fixtures and tooling for high-performance automotive components.
  • Reduced cycle time and scrap through optimization of 4-axis and 5-axis machining operations.

Applications Engineer

Open Mind Technologies
01.2014 - 12.2016
  • Supported HyperMILL customers with post-processing, training, and custom toolpath development.
  • Delivered on-site demos and technical sales enablement across U.S. regions.
  • Helped reduce programming time by 30–50% via optimized automation strategies.

Applications Engineer

DM Solutions
01.2010 - 12.2014
  • Configured PowerMill, Surfcam, and FeatureCAM environments for high-precision manufacturing clients.
  • Created and validated post-processors for 3-axis, 4-axis, and 5-axis machines.
  • Delivered CAD/CAM training to diverse customer base including aerospace, defense, and tooling shops.

Skills

  • CAD/CAM & Programming: Proficient in HyperMILL, PowerMill, Tebis, Mastercam, Fusion 360, Siemens NX, Surfcam, FeatureCAM; skilled in custom G-code/macros, kinematics tuning; experienced in multi-axis CNC machining (32, full 5-axis)
  • Manufacturing & Automation: Experience with DMG Mori, DATRON, Haas, FANUC Robotics; skilled in process optimization, setup standardization, lights-out strategy design; expertise in tool library creation and CAM environment configuration
  • Inspection & Metrology: Proficient with CMM, Faro Arm, granite surface plates; experienced in GD&T and advanced inspection workflows; specialized in true-position measurement and high-tolerance inspection
  • Operations & Engineering: Experienced in equipment procurement, calibration, and maintenance; provides engineering support, prototyping, and design-for-manufacture feedback; skilled in team mentorship, documentation, and process training

Websites

Hobbies and Interests

Musician

Courses

  • Unknown, Advanced CAD/CAM Certifications
  • Unknown, Technical Programs: Manufacturing Software, Inspection, and Toolpath Optimization

Timeline

Senior Application Specialist

Tebis America
01.2024 - 01.2024

Senior Prototyping Engineer

Amazon Project Kuiper
01.2020 - 12.2023

MFG Applications Engineer

Arris Composites
01.2018 - 12.2020

Lead Design / CNC Programmer Specialist

Modular Motorsports Racing
01.2016 - 12.2018

Applications Engineer

Open Mind Technologies
01.2014 - 12.2016

Applications Engineer

DM Solutions
01.2010 - 12.2014

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Seth Chapdelaine