Shaik Abdul Rauf Siddiqui LNU
Cleveland,OH
Summary
Dynamic and results-driven engineering professional with extensive experience in overseeing production processes and optimizing manufacturing operations. Proven expertise in machining, troubleshooting, and minimizing waste, combined with a strong background in implementing lean manufacturing principles and advanced process improvements. Proficient in utilizing industry-leading software and tools such as SolidWorks, ANSYS, AutoCAD, and MS Office to drive design, analysis, and simulation activities. Demonstrated ability to lead cross-functional teams, manage complex projects, and ensure high-quality standards across engine components, transmission parts, and braking systems. Adept at employing advanced techniques to enhance operational efficiency and product reliability. Committed to fostering continuous improvement and delivering innovative solutions that contribute to overall business success.
Overview
6
6
years of professional experience
Work History
Production Operations Engineer
IHI Connectors
Cleveland, OH
01.2024 - Current
- Oversaw the entire production process, ensuring that all manufacturing activities met quality standards, production schedules, and operational targets.
- Implemented strategies to minimize waste and optimize resource utilization, leading to significant reductions in material costs and environmental impact.
- Troubleshot and resolved issues with machinery and production equipment, conducting root cause analysis to address and prevent recurring problems.
- Coordinated with maintenance teams to perform regular equipment upkeep and preventive maintenance, ensuring high levels of operational efficiency and minimizing downtime.
- Monitored production metrics and key performance indicators (KPIs), analyzing data to identify areas for improvement and drive continuous process enhancements.
- Developed and enforced standard operating procedures (SOPs) to ensure consistency and adherence to best practices across all production activities.
- Led cross-functional teams in implementing process improvements, utilizing lean manufacturing principles.
- Managed inventory levels and coordinated with supply chain teams to ensure timely availability of materials and components, avoiding production delays.
- Conducted regular training sessions for production staff on operational procedures, safety protocols, and machine handling to enhance team competency and performance.
- Collaborated with engineering and quality control teams to address and resolve production issues, ensuring that all products met stringent quality standards and customer specifications
Manufacturing Engineer
Q-Auto LLC
Doha (Qatar)
08.2019 - 08.2021
- Led the design and precision machining of engine components such as cylinder heads and crankshafts, utilizing advanced CNC equipment to ensure tight tolerances and high-quality finishes.
- Oversaw the development and machining of high-performance pistons and rings, implementing techniques to enhance durability and efficiency for demanding engine applications.
- Directed the manufacturing of camshafts using precision grinding and profiling methods, optimizing valve timing and performance through advanced machining processes.
- Managed the setup and operation of multi-axis machining centers to produce complex transmission gear sets, ensuring accurate gear ratios and reliable power transfer.
- Coordinated the machining and assembly of clutch components, including pressure plates and release bearings, focusing on achieving smooth engagement and disengagement in the drivetrain.
- Supervised the production of torque converters, employing high-precision machining techniques to enhance power transfer and torque multiplication for improved vehicle performance.
- Implemented rigorous quality control measures for braking system components, including the machining of brake rotors and discs to meet specifications for friction and heat dissipation.
- Directed the machining and assembly of brake calipers, integrating hydraulic pistons and seals to ensure consistent braking performance and safety.
- Managed the manufacturing of master cylinders and brake boosters, using precision machining to achieve reliable hydraulic pressure generation and enhanced braking force.
- Reviewed and optimized machining processes for engine, transmission, and braking components, focusing on reducing cycle times, minimizing waste, and improving overall production efficiency.
Production Engineer
Indovance Inc
08.2018 - 08.2019
- Implementing Lean manufacturing principles to minimize waste and maximize efficiency throughout the production process, emphasizing design optimization for manufacturability.
- Conducting root cause analysis to identify and resolve production issues, minimizing downtime and optimizing throughput, with a keen focus on refining product designs for streamlined production.
- Leading quality improvement initiatives to enhance product quality and reduce defects, leveraging Six Sigma methodologies and design optimization techniques.
- Developing and implementing process improvements to streamline production workflows and increase productivity, incorporating design enhancements for improved efficiency.
- Conducting continuous monitoring of production processes to identify opportunities for optimization and efficiency gains, with a focus on refining product designs for enhanced manufacturability.
- Implementing statistical process control methods to monitor and maintain product quality standards throughout the production cycle, integrating design driven quality assurance measures.
- Leading cross-functional teams to develop and implement corrective and preventive actions to address quality issues and improve overall performance, with an emphasis on design-driven solutions.
- Championing a culture of continuous improvement and innovation within the production team, encouraging creative problem-solving and idea generation, with a particular emphasis on design-driven innovation.
Education
Master of Science - Mechanical Engineering
Cleveland State University
Cleveland, OH12-2023
Bachelor of Theology - Mechanical Engineering
Jawhar Lal Nehru Technological University
04-2018
Skills
- Machining
- Troubleshooting
- Optimization
- Lean
- Quality
- Efficiency
- SolidWorks
- ANSYS
- AutoCAD
- MS Office
- Production
- Process
- Maintenance
- Design
- Analysis
Projects
- Modeling of Brayton Cycle (December-2023) : The project aimed to explore the impact of various factors on the efficiency of the Brayton cycle. Specifically, the research delved into understanding how thermal efficiency, back power ratio, and net power generation affect its performance. The study involved both analysis and code modeling of a simplified brayton gas power cycle. Evaluation Of Mechanical Properties Of AL-1100 Reinforced With Sic & Femo (April-2018): A study was conducted to investigate the mechanical properties of composite made by reinforcing Al-1100 with Sic & Femo. Tests like hardness test and tensile test where carried out at different compositions, the goal was to identify mixture of these materials that yields the highest hardness and tensile strength.These findings could be valuable in producing lightweight components
Timeline
Production Operations Engineer
IHI Connectors
01.2024 - Current
Manufacturing Engineer
Q-Auto LLC
08.2019 - 08.2021
Production Engineer
Indovance Inc
08.2018 - 08.2019
Master of Science - Mechanical Engineering
Cleveland State University
Bachelor of Theology - Mechanical Engineering
Jawhar Lal Nehru Technological University
Similar Profiles
Hattie MarshallHattie Marshall
Senior Accounts Receivable Specialist at IHI Power Services CorpSenior Accounts Receivable Specialist at IHI Power Services Corp
Brian KennishBrian Kennish
Operations Manager at IHI Power ServicesOperations Manager at IHI Power Services
Don BrackenDon Bracken
Engineer at IHI CorporationEngineer at IHI Corporation