Thorough Quality Engineer adept at performing quality inspections and identifying root causes for non-conforming material issues. Hardworking and meticulous with a passion for continuous improvement.
Overview
28
28
years of professional experience
6
6
Certification
Work History
Quality Engineer
The Productivity Team (Ford CAP)
Chicago, IL
09.2022 - Current
Expanded risk management measures through spot-checking and increased randomization of inspections
Supported quality team members during corrective action updates
Executed operational audits and assessed company operations, compliance and other associated risks
Coordinated with quality control staff to complete inspections
Developed traceability documentation to aid in investigating faults and defects
Participated in multi-disciplinary defect reviews to discern and address root causes
Partnered with senior management to analyze issues and find appropriate solutions
Maintained compliance with industry standards and regulatory compliance during managed projects
Performed quality inspections and drafted reports to detail non-conforming material issues
Escalated concerns about project and process quality, referring discovered issues to engineering manager for correction
Developed training protocols in alignment with company quality standards and ISO 9000 regulations
Contributed to root cause analysis to determine core reason for failures and errors
Built strong rapport with team members, management and clients to facilitate efficiency and productivity
Facilitated process improvements to successfully decrease errors
Recommended revisions to internal controls and operational and management policies and procedures
Reported on non-compliance issues and other negative factors discovered during production
Demonstrated product and quality expertise in product inspections.
Contributed to root cause analysis to determine core reason for failures and errors.
QE Tech (Audit)
Lear Seating Corporation
Hammond, IN
06.2010 - 08.2022
Creating Excel or PowerPoint visual documentation (Quality Notices)
Charging suppliers according to downtime and ppm
Minimizing production nonconformities
Relaying scrap progress to management
Removing non-conforming scrap from the system via A/S400
Maintained integrity of general ledger and chart of accounts
Overseeing containment
Input data into spreadsheets or electronic databases to build complete documentation of testing and troubleshooting procedures
Worked independently on assignments involving varied and complex issues without direct supervision
Performed specialized testing in support of internal and external customers and departmental projects
Completed inspection reports, describing performance outcomes and carefully documenting irregularities or variances from expected outcomes
Conducted data review and followed standard practices to find solutions
Drafted technical documents such as deviation reports, testing protocol and trend analyses
Provided training to over twenty onboarding team members
Assessed products or services to evaluate conformance with quality standards
Determined root cause of deviations and non-conforming results and implemented appropriate corrective and preventive actions throughout product development process.
Contributed to root cause analysis to determine core reason for failures and errors.
Developed traceability documentation to aid in investigating faults and defects.
Escalated concerns about project and process quality, referring discovered issues to engineering manager for correction.
Partnered with senior management to analyze issues and find appropriate solutions.
Developed action plan for company certification using ISO 9000 standard knowledge.
Led engineering teams to successfully complete projects on time and within budget.
Researched and evaluated new techniques and technologies to improve product quality.
Collaborated with other departments to facilitate successful project completion.
Developed and maintained relationships with suppliers to facilitate quality and timely delivery of materials.
Performed complex calculations to analyze and optimize engineering processes.
QE Tech (Calibration)
Lear Seating Corporation
Hammond, IN
06.2008 - 06.2010
Performing several audits daily such as Poke Yoke, Functionality audits, Visibility audits & H-point
Calibration of various tools such as CMM, Calipers, & torque wrenches
Stage materials for customer viewing and audit
Occasional buck placement of customer returns for functionality analysis, working with production to find resolve to non-conforming materials
Following 5's, 5'y and DMAIC methodology
Determined root cause of deviations and non-conforming results and implemented appropriate corrective and preventive actions throughout product development process
Documented and executed detailed test plans and test cases and summarized and logged audit findings for reporting purposes
Safeguard customer requirements as well as product quality standards by delivering support
Generated detailed reports outlining results and recommendations
Developed and audited practices, programs and reporting system metrics for optimal efficiency
Performed thorough inspections of incoming materials and outgoing products
Inspected manufactured parts by reviewing visually and assessing dimensions
Conducted data review and followed standard practices to find solutions
Inspected raw materials and finished products to verify quality and disposed items that did not meet safety requirements
Performed routine maintenance and calibration on testing equipment
Recorded and organized test data for report generation and analysis
Liaised between quality control and other departments and contractors, providing project updates and consultation
Reported problems and concerns to management
Interpreted test results by comparing to established specifications and control limits, making recommendations on appropriateness of data for release.
Quality Line Inspector
Lear Seating Corporation
Hammond, IN
01.2006 - 06.2008
Disposed of unsound and unsafe materials, products and equipment to prevent inappropriate reuse
Checked color, shape, texture and grade of products and materials against established templates, charts and samples
Tested and assembled
Conducted inspections, tests and measurements of defected and supplier damaged materials to verify adherence with regulations and desired specifications
Used hand tools, instruments, gauges and equipment to complete accurate measurements and noted results for official records
Examined seats for defects or issues, reported problems quickly and maintained high levels of accuracy
Repaired faults, reassembled products and completed additional tests.
Production Assembler Master Builder
Lear Seating Corporation
07.2002 - 12.2005
Assembled durable, high-quality seats by working with forming systems, hand tools and range of equipment
Extensive knowledge and performance of every assembly workstation provided
Followed protocols and stayed organized to provide personal and teammate safety
Trained incoming team members in accordance to guidelines.
Shift Manager
Blimpie Subs & Salads
Merrillville, IN
07.1996 - 01.2002
Manual Payroll, and bank deposits
Tracked receipts, employee hours and inventory movements.
Recruited and interviewed candidates for management to evaluate readiness and fit for position.
Advised new employees on company procedures and policies to facilitate daily tasks and responsibilities
Exercised composure under pressure and in escalated customer service scenarios.
Team Leader
Federal Mogul Anco
Michigan City, IN
05.1996 - 01.2002
Lead a team of 10 in the Punch Press department
Scheduled which machines ran and which operators worked
Tool and Die Cast Change over
Spot welding, sandblasting, metal coat painting, Slitter operator, Extrusion Operator, Setup operator & Production assembly
Training team members and open clear communication as to what job is to be performed and any updates to production
Quarterly reviews - assisted Supervisor in interviewing process
Participated in cross-functional team-building activities
Set up and calibrated machinery to meet specific production requirements
Assisted with new hire processing and existing training programs
Monitored operating machinery to assess progress, adjust settings and maintain production speeds
Education
Bachelors In Progress - Product Management
Ashworth College
01.2024
Skills
5's and DMAIC Methodology
Risk Management
Quality Assurance
Workflow Development
Failure Investigation and Analysis
Quantitative Analysis
Critical Thinking
Process Mapping
Six Sigma Methodologies
Team Leadership
Lean Manufacturing Tools
Waste Reduction
Job Requirement Analysis
Team Rapport
Multitasking and Organization
Quality Improvement Plans
Tact and Discretion
Non-Conformance Processes
Root Cause Analysis
Root Cause Identification
ISO 9000 Requirements
Corrective Action Planning
Continuous Improvements
External Audit Support
Internal Audit Coordination
Engineering Support
PPAP Submissions
Risk Mitigation
SOP Development
Production Traceability
Non-Conforming Material Reports
Certification
Certified Six Sigma White, Yellow & Green Belt
Certified Quality Management System Associate
Certified Lean Professional Associate
ASQ Quality Engineer Training - Certification projected 3/2024