Summary
Overview
Work History
Education
Skills
Timeline
Generic

SHAUN ASHLEY

Winchester,INDIANA

Summary

Senior Manufacturing Engineer specializing in continuous improvement strategies, lean manufacturing, and cost reduction. Skilled in employee supervision, cross-functional team leadership, and vendor management. Proven track record of implementing process improvements and achieving operational efficiencies.

Overview

18
18
years of professional experience

Work History

Senior Manufacturing Engineer

Stant
02.2016 - 01.2025
  • Assisted in the design of new manufacturing processes, equipment, and fixtures.
  • Developed and implemented cost-saving strategies to reduce production costs while maintaining quality standards.
  • Managed a team of technicians responsible for daily maintenance tasks including calibration checks, repairs, modifications.
  • Developed training materials for staff members on proper operation of equipment and use of tools.
  • Performed root cause analysis to identify issues in existing production lines and developed solutions accordingly.
  • Identified areas for improvement in safety protocols and collaborated with management on implementation of corrective actions.
  • Created detailed reports to analyze product performance, process efficiency, and yield improvements.
  • Coordinated with vendors regarding delivery schedules and negotiated favorable pricing contracts when possible.
  • Implemented continuous improvement initiatives that resulted in increased efficiencies across multiple departments within the organization.
  • Applied Six Sigma methodology to improve production processes through data collection and statistical analysis.
  • Maintained accurate records of all components used in production processes as well as related documentation.
  • Utilized Lean Manufacturing principles to reduce waste and streamline operations.
  • Conducted research into new technologies that could be used to enhance productivity or reduce costs in the manufacturing environment.
  • Investigated nonconforming parts by performing root cause analysis then implementing corrective action plans where necessary.
  • Collaborated with cross-functional teams such as engineering, purchasing, quality assurance, and supply chain.
  • Conducted regular audits of workstations to ensure compliance with established safety regulations.
  • Recommended methods for improving utilization of personnel, material, and utilities.
  • Analyzed statistical data and product specifications to determine standards, establishing quality and reliability objectives of finished product.
  • Communicated with management and user personnel to develop production and design standards.
  • Prepared documentation for new manufacturing processes and engineering procedures.
  • Incorporated new manufacturing methods and processes to improve existing operations.
  • Troubleshooted new and existing product problems involving designs, materials, and processes.
  • Applied continuous improvement methods such as lean manufacturing to enhance manufacturing quality, reliability, or cost-effectiveness.
  • Prepared reports summarizing information and trends related to manufacturing performance.
  • Investigated and resolved operational problems, such as material use variances and bottlenecks.
  • Reviewed production schedules, engineering specifications, orders and related information to obtain knowledge of manufacturing methods, procedures, and activities.
  • Designed, installed, or troubleshot manufacturing equipment.
  • Trained production personnel in new or existing methods.
  • Determined root causes of failures and recommended changes in designs, tolerances, and processing methods, using statistical procedures.

Manufacturing Engineer

IML
06.2007 - 02.2016
  • Performed root cause analysis on defective components to determine corrective actions needed.
  • Documented all activities related to the manufacture of products including any changes made during process.
  • Analyzed statistical data and product specifications to determine standards, establishing quality and reliability objectives of finished product.
  • Investigated customer complaints regarding quality issues and worked with team members on solutions.
  • Identified potential cost savings by analyzing existing production processes and recommending changes.
  • Communicated with management and user personnel to develop production and design standards.
  • Reviewed supplier quotes for materials needed in manufacturing process to ensure best value.
  • Recommended methods for improving utilization of personnel, material, and utilities.
  • Evaluated new technologies for implementation into existing production lines for improved performance.
  • Developed preventative maintenance plans for machinery used in manufacturing process.
  • Resolved issues related to machine programming and operation causing delays in production schedules.
  • Prepared documentation for new manufacturing processes and engineering procedures.
  • Troubleshooted new and existing product problems involving designs, materials, and processes.
  • Purchased equipment, materials, or parts.
  • Applied continuous improvement methods such as lean manufacturing to enhance manufacturing quality, reliability, or cost-effectiveness.
  • Designed tests of finished products or process capabilities to establish standards or validate process requirements.
  • Identified opportunities and implemented changes to improve manufacturing processes and products and to reduce costs, using knowledge of fabrication processes, tooling and production equipment, assembly methods, quality control standards and product design, materials, and parts.
  • Trained production personnel in new or existing methods.

Education

High School Diploma - undefined

Winchester community high school
Winchester, INDIANA
06.1996

Skills

  • Training and mentoring
  • Continuous improvement strategies
  • Employee supervision
  • Presentations
  • Quality management systems
  • Cost reduction and efficiency
  • Cross-functional team leadership
  • Vendor and supplier management
  • Lean manufacturing expertise
  • 5S methodology
  • Quality control
  • Staff supervision
  • Manufacturing processes
  • Operational reporting
  • Process development
  • Manufacturability improvements
  • SMED
  • Responsible and dependable
  • Problem-solving
  • Attention to detail
  • Team leadership
  • Self motivation
  • Critical thinking
  • Professionalism

Timeline

Senior Manufacturing Engineer

Stant
02.2016 - 01.2025

Manufacturing Engineer

IML
06.2007 - 02.2016

High School Diploma - undefined

Winchester community high school

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SHAUN ASHLEY