Summary
Overview
Work History
Education
Skills
Timeline
Personal Information
Generic

Shelley CASTILLO

Wakeman,OH

Summary

Quality-focused process and quality technician with hands-on inspection and leadership experience. Led a laboratory team of six and implemented workflow improvements that increased on-time delivery from 54% to 82%; expertise in CMM (Calypso), Faro arm programming, Level II dye penetrant and magnetic particle inspection, PPAP/Gage R&R, ISO 9001/IATF 16949 documentation, and Kaizen continuous improvement. Proven track record of improving productivity, lowering costs, and communicating effectively across all organizational levels.

Overview

20
20
years of professional experience

Work History

DSQR Release Agent

Ferrotherm LLC
07.2024 - Current
  • Assembling certification packets
  • Coordinated the release and tracking of DSQR documents ensuring compliance with company and industry standards
  • Maintained accurate records of DSQR release activities, supporting audit readiness and traceability.
  • Facilitated communication between production, quality assurance, and engineering teams to resolve DSQR related discrepancies.
  • Monitored the implementation of DSQR release protocols to ensure timely and error-free distribution.
  • Conducted regular reviews and updates of DSQR release procedures in accordance with regulatory changes.

Advanced Process Technician

Prince and Izant
05.2020 - 07.2024
  • Operation and quality control of laser cut parts for aerospace brazing operations.
  • Spooling of medical and military down to .0007" diameter.
  • Use of a tensile machine to test the KSI of the wire
  • Microscopic inspection for wire deviations.
  • Use of micrometers to measure close tolerance product\.
  • Operated stamping machine for automotive parts production.
  • Operation of Keyence vision system
  • Set up and operation of Nikkon touchless CMM
  • Operation of Laser Robotic CNC
  • Compliance Audits

Progressive Stamping Lead

Beckett Air
03.2017 - 06.2020

.

  • Interviewing of perspective candidates.
  • Developed and implemented work schedules to optimize stamping production flow and meet delivery deadlines.
  • Led daily operations of progressive stamping press lines ensuring adherence to safety and quality standards.
  • Conducted root cause analysis of stamping process issues and implemented effective solutions to minimize downtime.
  • Facilitated training programs for new hires and ongoing skill development for press operators.
  • Performed regular performance evaluations and instituted corrective actions to improve team productivity and morale.
  • Coordinated cross-departmental communication to streamline progressive stamping workflows, resulting in a 15% increase in production efficiency.

Laboratory Supervisor

Ferry Cap and Set Screw
02.2015 - 03.2017
  • Supervision of 6 laboratory technicians.
  • Prioritization and direction of workflow through the laboratory increasing on time delivery from 54% to 82%
  • Leading of continuous improvement projects.
  • Employee recognition, discipline and retention
  • Documentation control.
  • Calibration and repair of laboratory equipment.
  • Disposition of non conforming material and product.
  • Writing and implementing corrective actions
  • Ordering and purchasing gages for replacement or new product
  • Calibration and documentation

Quality Control Lead / Level ll Mag Particle inspection

Kaydon Bearings
02.2010 - 01.2015
  • Blue print reading and understanding of GD&T.
  • Generation of inspection report on new jobs.
  • Performed magnetic particle inspection on bearings to detect surface and subsurface defects, ensuring compliance with safety standards.
  • Interpreted and analyzed complex engineering drawings and GD&T specifications to guide inspection processes and verify product conformance.
  • Managed calibration schedules and conducted precision calibration of inspection gauges and equipment to maintain measurement accuracy.
  • Prepared detailed inspection reports documenting findings and nonconformances for quality assurance and engineering teams.
  • Utilized FARO arm and other advanced metrology tools for accurate dimensional inspection of large-scale components.
  • Led quality control audits and participated in root cause analysis to address inspection failures and improve inspection procedures.
  • Led a cross-functional team to investigate and resolve quality issues related to magnetic particle inspection, reducing defect-related rework by 20%.
  • Trained and mentored quality control technicians on advanced magnetic particle inspection techniques and proper interpretation of inspection results to ensure consistent application of quality standards.

Faro Arm programmer/ Quality Inspector

Swiger Coil Systems
08.2006 - 03.2010
  • Conducted detailed geometric dimensioning and tolerancing (GD&T) analysis to ensure product conformity to engineering specifications.Utilized micrometers, calipers, and height gauges for detailed dimensional inspection and quality verification of manufacturing parts.
  • Generated and maintained comprehensive quality documentation and control plans adhering to ISO 9001 standards for inspection processes.
  • Collaborated closely with vendors and suppliers to resolve quality issues and ensure compliance with quality standards throughout the supply chain.
  • Programmed and operated FARO Arm to conduct precise 3D inspections and create detailed reports for quality assurance of train frames and components.
  • Performed root cause analysis and implemented corrective actions to enhance inspection accuracy and reduce production defects.
  • Collaborated with suppliers and internal teams to resolve quality discrepancies and ensure adherence to ISO 9001 standards in inspection processes.
  • Led quality assurance initiatives by performing complex measurements and
  • GD&T analysis using FARO Arm, ensuring strict compliance with engineering specifications and ISO 9001 standards.
  • Developed and optimized FARO Arm programming routines to improve measurement accuracy and reduce inspection cycle times for aerospace and automotive components.

Education

High School Diploma -

Brunswick High School
Brunswick, OH

No Degree -

Cuyahoga Community College
Parma OH
10-2026

Skills

  • CMM operation (Calypso)
  • Faro arm programming & operation
  • Kaizen / Lean manufacturing
  • PPAP & Gage R&R
  • Level II dye penetrant & magnetic particle inspection
  • Internal auditing & external audit
  • Support inspection
  • Stamping press setup & operation
  • ISO 9001:2015 & IATF 16949 quality
  • Documentation (control plans, etc)
  • Generation of certification packets
  • First piece,'in process and receiving inspection
  • Non conformance and disposition

Timeline

DSQR Release Agent

Ferrotherm LLC
07.2024 - Current

Advanced Process Technician

Prince and Izant
05.2020 - 07.2024

Progressive Stamping Lead

Beckett Air
03.2017 - 06.2020

Laboratory Supervisor

Ferry Cap and Set Screw
02.2015 - 03.2017

Quality Control Lead / Level ll Mag Particle inspection

Kaydon Bearings
02.2010 - 01.2015

Faro Arm programmer/ Quality Inspector

Swiger Coil Systems
08.2006 - 03.2010

High School Diploma -

Brunswick High School

No Degree -

Cuyahoga Community College

Personal Information

Title: Quality inspector
Shelley CASTILLO