SHIVANAND BADIGER
Troy,MI
Summary
Results-driven Process Engineer specializing in process design and optimization to enhance manufacturing efficiency. Expertise in resource simulation, automated systems integration, and technical reporting. Strong background in continuous process improvement, statistical process control, and lean manufacturing techniques, ensuring effective problem-solving and collaboration across teams.
Overview
15
15
years of professional experience
Work History
Simulation & Process Engineer
Tata Technologies
Detroit, Michigan
12.2016 - Current
- Simulated processes to assess performance and pinpoint improvement opportunities. and Process Design
- Developed process enhancements to increase manufacturing efficiency and ensure quality standards.
- Analyzed existing processes and identified areas of improvement.
- Evaluated existing processes to identify cost-saving opportunities and enhance overall performance.
- Analyzed systems to enhance production workflows and reduce waste.
- Implemented changes in the process to increase efficiency, safety, and quality.
- Conducted root cause analysis to identify and resolve operational issues.
- Maintained documentation of all process parameters and test results.
- Managed documentation for compliance with industry standards and safety regulations.
- Collaborated with other departments such as Quality Control and Maintenance on projects related to process engineering initiatives.
- Coordinated projects involving new technology integration into existing processes.
- Facilitated training sessions to enhance team skills in process optimization.
- Mentored interns and new hires while monitoring job progress and delegating work responsibilities.
- Provided technical support to operations personnel throughout the plant.
- Identified potential risks associated with new technologies prior to implementation.
- Prepared technical reports and presentations to communicate findings and recommendations to management.
- Optimized material flow and layout to maximize efficiency and minimize costs.
- Scheduled work projects to meet upcoming deadlines.
Simulation Engineer
Larsen & Toubro Limited
Baroda, India
06.2012 - 12.2016
- Created simulation models for automotive components and systems to validate performance under various conditions.
- Operated DELMIA V5R20 software to create simulation models for automotive components.
- Documented simulation development processes, highlighting debugging and troubleshooting steps to enhance clarity for future projects.
Special Purpose Machine Engineer
Minda Industries Ltd
Pune, India
07.2011 - 06.2012
- Designed mechanical components for automotive applications in compliance with industry standards.
- Collaborated with cross-functional teams to improve product design and functionality.
- Designed pneumatic circuits using Festo software and AutoCAD for precise engineering outcomes.
- Developed project plans and valve sheets to streamline project execution.
- Analyzed cycle time calculations to enhance operational efficiency.
- Study of customer input list
Education
Bachelor of Mechanical Engineering -
Vishweshwarayya Technological University (VTU)
Karnataka, India01.2009
Skills
- Process Simulate & Process Design
- DELMIA V5R20
- Rob cad
- AutoCAD
- Team Center
- Catia v5
Projects
DHAM UNDERBODY PPO, GM, Process simulate and Process design, Process and simulation engineer, Cell building as per layout, Gun selection and creating gun section sheet for gun manufacturer, Allotting weld for geo and respot station considering basic geometry creating for car body and discussing the same with team lead, Creating weld distribution, Preparing weld vectors and gun section sheets, sending same to design team through team center, Creating OLP, DSC sheet as per GM standard and providing plant deliverables SH UNDERBODY (Line speed up and cycle time verification), GM, Process simulate and Process design, Onsite co-ordination, Review meeting with customer and team on daily basis, Resolving queries of offshore, Justifying the cycle time with added welds for new model, Updating the customer for deliverables OA BODYSIDE, GM, Process simulate and Process design, Process and simulation engineer, Cell building as per layout, Gun selection and creating gun section sheet for gun manufacturer, Allotting weld for geo and respot station considering basic geometry creating for car body and discussing the same with team lead, Creating weld distribution, Preparing weld vectors and gun section sheets, sending same to design team through team center Ford U725,U625 and U611 Body side, Framing and underbody, Ford, Process simulate and Process design, Process and simulation engineer, Cell building as per layout, Gun selection and creating gun section sheet for gun manufacturer, Allotting weld for geo and respot station considering basic geometry creating for car body and discussing the same with team lead, Validating tool provided by design team, Creating OLP, DSC sheet as per Ford standard and providing plant deliverables
Languages
- English
- Hindi
- Kannada
- Marathi
Languages
English
Professional
Hindi
Professional
Kannada
Professional
Marathi
Limited
Timeline
Simulation & Process Engineer
Tata Technologies
12.2016 - Current
Simulation Engineer
Larsen & Toubro Limited
06.2012 - 12.2016
Special Purpose Machine Engineer
Minda Industries Ltd
07.2011 - 06.2012
Bachelor of Mechanical Engineering -
Vishweshwarayya Technological University (VTU)