Hariharan ADS
CHENNAI,TN
Summary
Dynamic Automotive Engineer with over 7 years of extensive experience in project management, research and development (R&D), product development, quality assurance, and vehicle validation, including hill, bench, and on-road testing. Expertise in PLM systems, process auditing, KPI implementation, Six Sigma methodologies, and supply chain management drives successful project outcomes. Proven leader of cross-functional teams adept at steering projects from concept to production while consistently delivering high-quality results within established timelines and budgets. Recognized for a practical, solution-oriented approach that emphasizes performance, efficiency, and continuous improvement.
Overview
8
8
years of professional experience
1
1
Certification
Work History
Project Manager -Global Packaging /ILN -Smart Cars
Renault Nissan Technology & Business Center India / CO – Alten
Chennai
08.2024 - Current
- Collaborated on global CMFB platform initiatives to enhance digital and physical packaging solutions.
- Formulated innovative global ILN packaging design proposals to enhance product appeal and reduce costs across regions.
- Conducted detailed analysis of new part packaging within e-PDS to establish efficient and standardized cost solutions.
- Developed and tested innovative packaging designs to optimize space and efficiency using Pack Assist and Space Vertex.
- Streamlined material handling and CBM pack density strategies to improve overall supply chain efficiency.
- Coordinated efforts with procurement logistics and global suppliers to ensure timely packaging readiness from initial development to implementation of standard operating procedures.
- Administered procurement processes for 50 suppliers and 650 trim and chassis parts, ensuring efficient support for import/export operations and serial production.
- Designed KPI dashboards in Power BI, validating PSW compliance to facilitate timely FAI approval.
Project Engineer
Stellantis (FCA) Chennai, India / CO - Hinduja Tech
Chennai
11.2022 - 07.2024
- Guided program decision-making processes to align with key milestones and achieve Quality Cost Planning Performance objectives.
- Directed electrical and electronic (E&E) systems management, ensuring seamless integration of software modules and mechatronics from inception to completion.
- Facilitated communication among cross-functional teams to address PLM APQP supplier coordination challenges and oversee engineering change management.
- Coordinated project documentation and ensured timely ECR closures based on field feedback to enhance operational efficiency.
- Executed comprehensive validation of engine transmission ECU and EE components to ensure timely completion of 95% of tests with a 98% pass rate.
- Created and maintained comprehensive feature lists and visual BOMs to support design integrity and manufacturing efficiency.
- Performed comprehensive vehicle validation testing, focusing on hill bench and on-road evaluations, to uphold safety standards and confirm durability.
- Facilitated thorough investigations and root cause analyses to identify and resolve operational issues using methodologies including 8D, FTA, QR6S, and why-why analysis.
- Applied in-depth knowledge of automotive electrical systems to troubleshoot and resolve issues related to headlamps, indicators, wiper motors, fuse boxes, starter and alternator circuits, and instrument clusters.
Project & Operations Lead – R&D, PLM & Manufacturing
Rasel Indo Mech Sidco
Chennai
07.2022 - 10.2022
- Facilitated comprehensive R&D product development and design verification (GD&T) to enhance production efficiency and quality.
- Directed initiatives to enhance shop floor efficiency, focusing on cycle time reduction and equipment optimization to support operational excellence.
- Conducted IATF 16949, ISO, VDA 6.3, EHS, and LPA audits to uphold quality standards and facilitate timely resolution of audit findings.
- Oversaw project execution for PLM initiatives to ensure alignment with business objectives and stakeholder expectations.
Sr.Site Process Quality Engineer
ZF Wabco Vehicle Brake Control Systems
Chennai
07.2020 - 07.2022
- Led quality engineering initiatives for air brake system components, enhancing quality standards and ensuring timely delivery.
- Performed comprehensive reliability testing and assembly validation to ensure product durability and compliance with warranty standards.
- Directed corrective and preventive action initiatives for customer complaints to enhance service quality.
- Conducted detailed analysis of OEM and warranty rejections to facilitate corrective actions through 8D and QR6S reports.
- Facilitated 5S audits and managed VDA 6.3 and LPA audits to enhance operational efficiency across all value streams.
- Led comprehensive audits for ISO 9001:2015 certification, ensuring compliance across Quality Management System, New Product Development, Supplier Quality Assurance, and customer quality assurance.
Sr.NPD / R&D / Machining / QA Process Engineer
Ace industries
Chennai
05.2018 - 06.2020
- Executed NPD/R&D manufacturing and QA processes to ensure successful new product launches.
- Executed programming and operational procedures for CNC VMC, HMC, and SPM machines to enhance manufacturing efficiency.
- Facilitated prototype approval processes, performed thorough performance analysis, and maintained assembly quality compliance.
- Performed first-off inspections, monitored part rejections, and identified root causes for corrective actions.
- Created comprehensive PPAP documentation to ensure clarity in process flow and design specifications.
- Applied 8D, QR6S, and FMEA frameworks to implement corrective actions aimed at resolving customer and internal issues.
Education
Bachelor of Engineering - Automobile
Sathyabama University
Chennai, India04-2018
Skills
- Project Management: Project Planning & Scheduling (MS Project, Primavera), Risk Management & Mitigation, Change Management (ECM), Milestone Tracking & KPI Monitoring, End-to-End PLM, Requirement Gathering & Gap Analysis, Cross-Functional Team Coordination, Vendor / Supplier Management, Production Readiness & SOP Planning, Global Project Management / ILN Country Coordination
- Supply Chain & Packaging Management: E-PDS, CBM, Densification, SKD/DKD, Pack Assist, Space Vertex, SAP MM, SAP PP, SAP WM, BOM, FAI, KPI, PSW Compliance, Procurement & Sourcing, A2MAC Coordination, Material Handling, Bin Auditing, Packaging Validation
- Quality & Compliance Management: IATF 16949, ISO 9001, VDA 63, DFMEA, PFMEA, 8D, 5 Why Analysis, GEMBA Walk, PDI & Firewall Inspection, Master Sample Verification,Product quality check
- Electronic Embedded Systems & Automotive Components: ECU, TCU, RPAS, EPS, ESP, Airbag, RSBR, IVI, BCCM (LCD & TFT), ABS, Compressor, Relay Valve, Battery HEV, EVCU & PDU & HVAC, Powertrain Wiring Harness, T-Box, ORVM & IRVM
- MS Office
- Power BI (Dashboard Preparation)
- PLM (ECR Management)
- AutoCAD 2D/3D
- A2MAC
- Space Vertex
- Pack Assist
- Vector CANoe
- CANalyser
- Exxotest (DiagAnalyser)
- Flasher & Debugger Tools (ATMEL, Renesas E1 Emulator)
Certification
- Six Sigma BlackBelt
- Project Management Professional (PMP)
- Lean Manufacturing Auditor
- PLM (ECR Management)
Accomplishments
- 2025 Cost Optimization – Stillage Design: Proposed improvements in steel pallets and storage containers, earning recognition and a reward for best suggestion.
- 2025 Digital Simulation for Logistics: Utilized digital tools to forecast and prevent space-related issues, improving operational efficiency.
- 2023 GEM Award: Recognized for exceptional creativity and consistently achieving targets.
- Engineering Excellence Award: Honored for outstanding contributions to project innovation and process improvements.
- Automotive Vehicle Ideas & QCC Implementation (2020–2022): Implemented suggestions leading to a $20,000 reward.
- 2022 Digital Integrated Production Management System (PQCDIES): Developed a system to monitor daily production, quality, cost, inventory, energy usage, and environmental safety.
- 2020 5S Inter-Competition Trophy: Won for best performance in unit and main assembly section.
Languages
Tamil
English
Timeline
Project Manager -Global Packaging /ILN -Smart Cars
Renault Nissan Technology & Business Center India / CO – Alten
08.2024 - Current
Project Engineer
Stellantis (FCA) Chennai, India / CO - Hinduja Tech
11.2022 - 07.2024
Project & Operations Lead – R&D, PLM & Manufacturing
Rasel Indo Mech Sidco
07.2022 - 10.2022
Sr.Site Process Quality Engineer
ZF Wabco Vehicle Brake Control Systems
07.2020 - 07.2022
Sr.NPD / R&D / Machining / QA Process Engineer
Ace industries
05.2018 - 06.2020
Bachelor of Engineering - Automobile
Sathyabama University