Summary
Overview
Work History
Education
Skills
Languages
References
Timeline
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Sonya De Luna-Garay

San Antonio,Texas

Summary

Versatile leader with over 15 years of proven abilities across all levels of organizational management. Talented in optimizing large-scale operations and workflows, reducing costs, and increasing efficiencies. Excellent critical thinking and analytical mindset, strategic planning capabilities, and leadership skills which optimize operations, drive results, and exceed expectations in fast-paced environments.

Overview

12
12
years of professional experience

Work History

Logistics Manager

Signal Peak Silica of Atascosa
06.2018 - Current

Logistics

  • Ensure operations are compliant with MSHA and State Agricultural standards resulting in 100% pass rate in all audits conducted
  • Monitored logistics performance and identified improvement opportunities
  • Identify and correct efficiency bottlenecks, which result in the throughput of 500 daily shipments, leading to a 98% increase in shipment accuracy, and a 64% reduction in shipment time
  • Improved operational efficiency through meticulous examination of internal processes and recommending enhancements based on findings
  • Conduct regular inventory and research on materials to identify opportunities to reduce budget and increase revenue
  • Continuously motivate department staff to steadily exceed objectives, breaking company-wide loading, and shipping records for 7 consecutive quarters
  • Analyze root causes for internal, customer, and supplier non-conformances leading to a 60% decrease in internal issues and a 98% decrease in customer complaints
  • Collaborated with cross-functional teams to identify key performance indicators and develop effective tracking systems
  • Established schedules and rotations covering 24/7 production, ensuring uninterrupted workflow
  • Trained employees on best practices for utilizing available data resources effectively, increasing overall productivity across 6 production lines, impacting manufacturing processes
  • Maintaining production equipment comprising of 30 machines, ensuring continuous operation
  • First Logistics Manager to be awarded Employee of the Month within the company

Business Process Management and Analytics

  • Process Management Generate and implement a plant wide workflow process platform to innovate new practices
  • Analyze and implement changes and recommendations
  • Communicate process modifications and updates to ensure continuous improvement
  • Conducted thorough analyses on large datasets, identifying patterns and trends to support strategic initiatives
  • Reduce costs, and make necessary changes in production and logistics processes
  • Create progress and feedback reports for investors and senior executives on process changes and improvements
  • Update procedures throughout all departments to meet operational guidelines as well as API and ISO standards
  • Update operational guidelines resulting in a reduction in process variation and impacting processes across multiple departments
  • Championed a culture of continuous learning by staying current with industry advancements and sharing insights with the team

Repack Manager/Office Manager

Val-Mex Frozen Foods
09.2017 - 06.2018
  • Oversaw daily repacking operations, optimized processes for efficiency and quality, managed inventory, and ensured compliance with food safety standards
  • Directed daily repacking operations, achieving a 50% increase in productivity within the first three months
  • Carried out new guidelines across a team of 40 production and warehouse staff members
  • Responsible for daily repacking operations for warehouse teams while directing productivity and quality initiatives for repack scheduling
  • Implemented new methods resulting in a 12% reduction in operational costs, while maintaining or exceeding customer and management specifications
  • Met growing operational demands through the redesign, development, and management of standard repacking guidelines and site efforts
  • Reviewed and instituted food safety procedures for a facility with a capacity of 500 units of inventory
  • Coordinated operational upgrades for an Active Inventory System serving frozen food items
  • Directed productivity and quality initiatives for repack scheduling in a warehouse operating 24/7
  • Spearheaded a Lean Six Sigma initiative resulting in a 15% reduction in lead time for repacking processes
  • Utilized time-motion studies to optimize workflow, achieving an increase in throughput while maintaining quality standards
  • Implemented a vendor-managed inventory system, reducing inventory holding costs and improving inventory turnover
  • Orchestrated a Kaizen event focused on warehouse layout optimization, achieving a reduction in travel time and an increase in space utilization efficiency
  • Developed and managed standard repacking guidelines, leading to a 10% decrease in errors and a 25% improvement in efficiency
  • Reviewed and instituted food safety procedures, leading to a 100% compliance rate during audits and zero safety incidents over a year.

Regional Dispatcher

Acelity
10.2013 - 09.2017
  • I liaised between logistics teams, carriers, and customers to prioritize quality service
  • Oversaw the timely dispatch of an average of 150 daily deliveries, pickups, and service calls nationwide per week: ensuring 100% completion within set timeframes
  • Facilitated communication between customers, logistic teams, 3rd party carriers, and UPS for a nationwide client base, ensuring quality and service standards were consistently met
  • Implemented strategies to streamline scheduling processes, resulting in a reduction in overtime hours for Field Service employees
  • Collaborated with warehouse management teams to ensure availability of equipment, resulting in a 20% increase in order fulfillment efficiency
  • Contributed to an increase in productivity across the department through training and development of employees
  • Recognized with the KCI Pillar of Excellence Award for exceptional performance and professionalism.

Shipping and Receiving Supervisor/Production Planner

Mission Foods
01.2012 - 10.2013
  • Directed warehouse team operations and logistics, overseeing a team of 18 members, resulting in highly efficient distribution and inventory standards
  • Oversaw a warehouse spanning 40,000 square feet, managing inventory worth $1.5 million
  • Optimized warehouse performance, ensured compliance with safety standards, and maintained precise inventory control, adhering to regulatory requirements
  • Proactively accommodated rush requests from distributors, achieving a 99% success rate and enhancing customer satisfaction
  • Ensured compliance with OSHA, BRC, AIB, HACCP, and internal standards, maintaining a high level of quality and safety in inventory processes
  • Implemented FIFO standards for inventory management: Reduced inventory waste by 12% by strictly adhering to FIFO standards, resulting in savings of $20,000 per year
  • Coordinated inventory audits ensuring accuracy and compliance with industry standards
  • Tracked margins and product turnover, executing reviews of weekly, monthly, and annual inventory levels
  • Processed an average of 300 incoming and outgoing orders per day, ensuring timely and accurate distribution of products
  • Managed a product portfolio consisting of 50 SKUs, optimizing storage space utilization by 40% through effective inventory management
  • Coordinated logistics for 100 shipments per week to the local distribution center, achieving an on-time delivery rate of 100%
  • Maintained compliance with regulatory standards, ensuring consistency in inventory processes
  • Managed a budget for warehouse operations, allocating funds strategically to optimize efficiency and productivity
  • Implemented budgeting, forecasting, and analytical skills: Reduced operational costs by 25% through effective budgeting and forecasting techniques
  • Conducted daily analysis of operational records: Identified and implemented process improvements resulting in an 85% increase in daily order processing efficiency
  • Identified inventory requiring refrigeration: Implemented a system to monitor and maintain accurate temperatures, reducing inventory spoilage
  • Targeted top talent, on-boarded new members, and executed all training needs for each; provided performance appraisals and offered to recondition to improve performance.

Education

Master of Science - Business Administration

Texas A&M University
San Antonio, United States
05.2017

Bachelor of Science - Business Administration

University of Phoenix
San Antonio, United States
01.2012

Skills

  • Safety Procedure Implementation
  • Process Management
  • Process Improvement
  • Inventory Management
  • Warehouse Systemization
  • Lean Process Management
  • Customer Service Management
  • Project Management
  • Budget Management
  • Distribution
  • Shipping / Receiving
  • Data Analysis
  • Organization
  • Cross-functional Team Leadership
  • Team Motivation
  • Training
  • Root Cause Analysis
  • Forecasting
  • Scheduling
  • Quality Control
  • Problem Resolution
  • Multi-Level Communication
  • FIFO Methodology
  • Key Performance Indicators
  • Warehouse Safety
  • Safety standards
  • Shipping and receiving
  • Warehouse Operations
  • Strategic Initiatives
  • Logistics Analysis
  • Operational management
  • Inventory Audits

Languages

Spanish
Full Professional

References

  • Justin Arndt, Plant Manager, Signal Peak Silica, Poteet, 651-829-5321, JArndt@spsilica.com, Manager
  • Irene Galaviz, QC Manager, Signal Peak Silica, Poteet, 210-487-9519, IGalavizspsilica.com, Co-worker
  • Federico Silva, Controls Specialist, Signal Peak Silica, Poteet, 210-705-4365, FSilvaspsilica.com, Co-worker
  • Tracy Hill, Customer Service Representative, Acelity, San Antonio, 210-364-2906, Co-worker

Timeline

Logistics Manager

Signal Peak Silica of Atascosa
06.2018 - Current

Repack Manager/Office Manager

Val-Mex Frozen Foods
09.2017 - 06.2018

Regional Dispatcher

Acelity
10.2013 - 09.2017

Shipping and Receiving Supervisor/Production Planner

Mission Foods
01.2012 - 10.2013

Master of Science - Business Administration

Texas A&M University

Bachelor of Science - Business Administration

University of Phoenix
Sonya De Luna-Garay