Spencer Stephens
Tomball,TX
Summary
Results-oriented Global Reliability Engineer with expertise in predictive maintenance, root-cause analysis, and team collaboration. Proven ability to enhance equipment reliability and drive continuous improvement initiatives.
Overview
21
21
years of professional experience
Work History
Global Reliability Engineer
MOGAS
Houston, TX
02.2013 - 04.2026
- Led root cause analysis for equipment failures, implementing preventive measures to enhance reliability.
- Developed and executed maintenance strategies, reducing downtime through systematic inspections and repairs.
- Collaborated with cross-functional teams to design and improve reliability testing protocols for critical systems.
- Mentored junior engineers, fostering skill development in reliability assessment techniques and best practices.
- Analyzed failure data trends using statistical tools to drive continuous improvement initiatives across operations.
- Streamlined reliability processes by integrating advanced monitoring technologies, increasing operational efficiency.
- Presented findings on reliability metrics to senior management, aiding strategic decision-making for asset management.
- Coordinated training sessions on reliability engineering principles, enhancing team capabilities in predictive maintenance methodologies.
- Optimized equipment life cycles by performing regular inspections, monitoring performance trends, and recommending corrective actions as needed.
- Conducted failure analysis investigations to determine root causes, preventing repeat occurrences of critical equipment breakdowns.
- Trained junior engineers on reliability engineering practices, fostering a culture of continuous improvement within the team.
- Participated in capital projects from concept to completion, providing reliability expertise during design reviews and equipment selection processes.
- Enhanced plant performance with thorough risk assessments, identifying potential failures and mitigating their impacts.
- Improved asset availability through effective use of predictive maintenance tools and methodologies.
- Reduced downtime by optimizing spare parts inventory management and streamlining procurement processes.
- Served as a trusted advisor to management on matters related to equipment reliability and asset management, providing valuable insights for strategic decisionmaking.
- Established a proactive approach to safety management by conducting hazard analyses and implementing appropriate risk mitigation measures.
- Performed lifecycle cost analyses for various equipment alternatives, enabling informed decisions regarding long-term investment strategies.
- Increased equipment reliability by implementing preventive maintenance strategies and root cause analysis techniques.
- Achieved increased production efficiency through close collaboration with operations staff in troubleshooting process-related challenges.
- Supported quality assurance efforts by participating in audits of vendors'' manufacturing facilities, ensuring adherence to established specifications and standards.
- Developed comprehensive maintenance plans, ensuring timely execution of tasks and adherence to safety standards.
- Collaborated with cross-functional teams to design and implement cost-effective solutions for operational issues.
- Evaluated new technologies for potential implementation in existing systems, driving innovation and continuous improvement efforts.
- Conducted regular reviews of maintenance procedures and practices, identifying areas for improvement and implementing corrective actions as needed.
- Tracked test reports and failures determined by root cause data trends.
- Created comprehensive test plans, test scripts, and use cases to support testing objectives.
- Reviewed, evaluated, and identified requirements for testability.
- Collaborated with other departments to facilitate successful project completion.
- Created detailed reports on engineering activities and findings.
- Trained and mentored junior engineers, providing guidance and direction.
- Documented and developed engineering procedures and processes.
- Assisted in developing cost-effective solutions to engineering problems.
- Developed and maintained relationships with suppliers to facilitate quality and timely delivery of materials.
- Verified construction documentation to meet client requirements and vision.
- Led engineering teams to successfully complete projects on time and within budget.
- Conducted technical evaluations of engineering designs and test results.
- Analyzed and interpreted customer requirements to develop engineering solutions.
- Developed comprehensive engineering documents for all projects.
- Developed and implemented procedures to verify compliance with engineering standards.
- Monitored and evaluated engineering performance to recommend improvements.
- Designed and implemented quality control processes to facilitate customer satisfaction.
- Implemented new strategies to reduce costs and improve efficiency of engineering team.
- Analyzed and interpreted data to identify trends and recommend improvements.
- Developed high-quality engineering designs and plans to meet industry standards.
- Implemented automated systems to improve accuracy and efficiency of engineering processes.
- Conducted research to identify and evaluate new technologies and concepts.
- Performed complex calculations to analyze and optimize engineering processes.
Mechanical Designer
Cortec Fluid Controls
Houma, LA
01.2012 - 01.2013
- Designed and developed fluid control systems for efficiency and reliability.
- Collaborated with engineering teams to identify design improvements and ensure compliance with industry standards.
- Created detailed 3D models using CAD software to facilitate accurate production specifications.
- Conducted testing and validation of designs to optimize performance in real-world applications.
- Crafted a structured Engineering Department.
Designer
MOGAS
Houston, TX
03.2010 - 05.2011
- Developed innovative design solutions, enhancing product functionality and user experience.
- Led design projects, ensuring alignment with client specifications and brand standards.
- Collaborated with cross-functional teams to refine designs based on feedback and testing outcomes.
- Conducted in-depth research on market trends to inform design direction and strategy.
- Mentored junior designers, fostering skill development and promoting best practices within the team.
- Streamlined design processes, reducing turnaround times while maintaining quality standards.
- Utilized advanced design software to create visually appealing prototypes and presentations.
- Presented design concepts to stakeholders, articulating vision and rationale effectively.
- Managed multiple design projects simultaneously, ensuring timely delivery within budget constraints.
- Developed innovative design concepts for improved brand recognition and customer engagement.
- Produced high-quality mockups for client approval during the iterative design process, saving time on revisions later down the line.
- Presented creative solutions to client challenges, resulting in high levels of client satisfaction and repeat business opportunities.
- Used Adobe Creative Suite to edit images for use in marketing materials and website content.
- Streamlined design processes, resulting in increased efficiency and faster project completion times.
- Analyzed user behavior and feedback to optimize design and user experience.
- Obtained approval of concepts by submitting rough drafts to management or to client.
- Leveraged industry knowledge and emerging trends to build innovative messaging and bring design concepts to fruition.
- Collaborated with product managers to align design strategies with business goals, significantly increasing market reach.
- Mentored junior designers, fostering culture of continuous learning and professional growth.
- Conducted user research to identify pain points, leading to more intuitive interface.
Product Engineer
Taylor Valve
Oklahoma City, OK
05.2005 - 02.2010
- Designed and tested valve prototypes to meet industry specifications and customer requirements.
- Collaborated with cross-functional teams to enhance product features and resolve technical issues.
- Utilized CAD software for modeling and simulation of valve designs, improving accuracy in production.
- Conducted failure analysis on existing products, implementing design modifications to improve performance reliability.
- Streamlined testing processes by developing standardized procedures, reducing time-to-market for new products.
- Mentored junior engineers on best practices in product development and engineering principles.
- Led initiatives for continuous improvement, resulting in enhanced product quality and reduced rework rates.
- Evaluated supplier capabilities and materials to ensure alignment with product specifications and company standards.
- Provided technical support to sales teams, enabling them to better communicate product benefits and features to customers.
- Provided clear and timely technical data required for design and specification of product.
- Directed, guided and monitored support engineers and in-house operational personnel.
- Interpreted blueprints, technical drawings, schematics and computer-generated reports for product conformance with engineering design and performance specifications.
- Led continuous improvements in engineering, resulting in clearer product design standards, better manufacturability and reduced engineering cycle time.
- Enhanced customer satisfaction by addressing and resolving reported product issues in a timely manner.
- Collaborated with design team to identify and manage project deliverables for customer orders.
- Led prototype development efforts, refining designs based on user feedback and testing data.
- Drafted clear technical documentation, detailing product design specifications.
- Communicated with vendors and key suppliers to select project materials and meet customer needs.
Education
Associate of Science - Basics
Rose State College/ University of Oklahoma
Oklahoma City, OK05.2005
Technical Engineering Corp of Engineers - Engineering
University of Rolla
Rolla, MO05.2001
Skills
- Maintenance planning
- Predictive maintenance
- Condition monitoring
- Reliability centered maintenance
- Asset management
- Life cycle costing
- Failure mode analysis
- Corrosion control
- Ultrasonic testing
- Fault tree analysis
- Lubrication analysis
- Spare parts management
- Customer service
- Problem-solving
- Attention to detail
- Critical thinking
- Team collaboration
- Manual testing
- Customer relationships
- Verbal and written communication
- Creating test cases
- Test management tools
- Functional testing
- Project scheduling
- Technical troubleshooting
- Test scenarios
- Automation tools
- Presentations and public speaking
- Quality control
- Documentation and reporting
- Test documentation
- Project management
- Data analysis
- Equipment maintenance
- Risk management
- Performance improvements
- ISO9001 standards
- Automated testing
- Test plan development
- System verification
- Cross-functional teamwork
- Test planning
- Performance testing
- Equipment calibration
- Root-cause analysis
- Integration testing
- Research and Development
Timeline
Global Reliability Engineer
MOGAS
02.2013 - 04.2026
Mechanical Designer
Cortec Fluid Controls
01.2012 - 01.2013
Designer
MOGAS
03.2010 - 05.2011
Product Engineer
Taylor Valve
05.2005 - 02.2010
Associate of Science - Basics
Rose State College/ University of Oklahoma
Technical Engineering Corp of Engineers - Engineering
University of Rolla