Stephen Marcy
Process Engineer
Hallstead,PA
Summary
Forward-thinking Process Engineer with more than 25 years of experience in process design and establishing manufacturing routines. Known for great time management, effective multitasking and detail-oriented planning. Demonstrated ability to form a positive work atmosphere. Continuous expansion of skills and work responsibilities, with a proven record of success in increasing workplace productivity while maintaining high standards for safety.
Overview
3
3
years of post-secondary education
28
28
years of professional experience
Work History
Process Engineer
Endicott Research Group
Binghamton, NY
12.2019 - Current
- Lean Six Sigma trained.
- Established project schedules and monitored tasks to meet milestones during each phase.
- Developed process flowcharts for all product families.
- Created a list of operations, encompassing all process steps from the flowcharts.
- Constructed and implemented router steps in a new operating system for over 1000 parts.
- Work with engineering and production leads to develop manufacturing processes that were robust yet simple to perform.
- Reviewed processes, identifying areas that required improvement.
- Developed documentation, including diagrams and specifications, to meet project requirements and regulatory standards.
- Part of Internal Audit Team for ISO 9000 Audits.
- Company liaison for ISO 9000 Audit.
- Generated detailed reports covering analysis of key data and outlining potential solutions.
- Met weekly with engineering to discuss project implementations and alleviate any issues.
Owner/Operator
Marcy Stone LLC
Hallstead, PA
11.2013 - 12.2019
- Managed day-to-day business operations, including accounting, finance, HR, sales, and maintenance.
- Applied performance data to evaluate and improve operations, target current business conditions and forecast needs.
- Founded and managed a Pennsylvania Bluestone business, growing revenue from $100,000 to $395,000 within six years.
- Devised, deployed and monitored processes to boost long-term business success and increase profit levels.
- Recruited, hired and trained initial personnel, working to establish key internal functions and outline scope of positions for new organization.
- Developed improved records management systems for leases and contracts to improve timeliness of renewals.
- Trained and motivated all employees to conform to MSHA regulations.
Plant Manager
BS Quarries
Montrose, PA
12.2009 - 11.2013
- Managed direction and planning for plant with focus on optimization of daily functions, exceeding customer expectations.
- Created new training program with focus on staff safety, and production quality to achieve reduced labor costs and tighter control points.
- Identified and implemented viable strategies for continuous improvement.
- Redesigned operational workflow processes to maximize efficiency.
- Tracked data about all aspects of production to assess areas in need of improvement.
- Provided direction and leadership to all levels of employees and managers.
- Oversaw daily operations of 45,000 sq. ft. manufacturing plant and surrounding support areas.
- Made strategic decisions and developed key plans that affected direction of business.
- Minimized lags by leading and scheduling personnel, boosting morale and implementing new protocols.
- Planned operations to meet established schedules, factoring in order demands and business forecasts.
- Utilized proven problem-solving techniques to improve customer satisfaction and vendor relations.
Production Supervisor
BS Quarries
Montrose, PA
03.1995 - 12.2009
- Prepared, calibrated and monitored production machinery to maintain optimal production levels and consistently achieve daily targets.
- Boosted production throughput by 300 % by revamping procedures and monitoring strategies.
- Reduced scrap rate from 11% to 2.5%
- Designed and implemented hardware improvements to facilitate automation.
- Reduced employee fatigue.
- Automated waste removal to keep work stations clean and efficient.
- Compiled daily production reports, detailing parts produced, downtime duration and potential quality concerns.
- Trained staff of direct labor employees to perform assembly and manufacture of product.
- Reworked positions and workflow based on individual abilities and production targets.
General Laborer
BS Quarries
Montrose, PA
06.1993 - 03.1995
- Executed daily duties to meet strict deadlines and drive forward progress.
- Monitored machines during operation to detect sounds of malfunctioning or excessive vibration and adjusted machines or replaced parts to eliminate problems.
- Loaded, unloaded and moved material to and from storage and production areas.
- Used measuring tools such as gauges and tape measure to identify conforming parts during production.
- Used hand signals to coordinate movement of product and personnel around job sites, maintaining both employee and personal safety continuously.
Education
Associate of Science - Engineering Science
SUNY Broome Community College
Binghamton, NY 08.1991 - 05.1994
Skills
Regulatory standards
Process flow analysis
Relationship building
Documents and reports
Calibration understanding
Lean principles
Production schedules
Timeline
Process Engineer
Endicott Research Group
12.2019 - Current
Owner/Operator
Marcy Stone LLC
11.2013 - 12.2019
Plant Manager
BS Quarries
12.2009 - 11.2013
Production Supervisor
BS Quarries
03.1995 - 12.2009
General Laborer
BS Quarries
06.1993 - 03.1995
Associate of Science - Engineering Science
SUNY Broome Community College
08.1991 - 05.1994