Summary
Overview
Work History
Education
Skills
Certification
Qualificationsandachievements
References
Timeline
Generic
STEPHEN THOMAS

STEPHEN THOMAS

WATTSBURG,PA

Summary

Setup and changeover, line setups. Repair and p/m machines, conveyors, and centrifugal pumps. Fabricate guides, chain guards, motor mounts, bearing mounts, carts, slides/chutes, and make modifications to equipment and machinery. Installing new equipment needed to accommodate for a more comfortable line assembly environment. Improve functionality and alignments on line setups. Project Man. Troubleshooting for line calls with wrap around and case labelers, stacking robots, check-weighers, clamshell denester, clamshell snapper, metal detectors, conveyor belt tracking, three phase motors that are single phasing, etc. Tig weld aluminum, stainless, mild steel, and galvanized. Migand stick as well. Use the lathe and Bridgeport. Broaching and machining key ways in shafts and couplers. Pneumatic and electrical hand tools. Bandsaw. Drillpress. Electrical work involving 480v, 250v, 120v, ac/dc. Navigating and troubleshooting through interfaces on vfd's and plc drives. Installing and wiring single and three phase motors. Running emt and rigid conduit, sizes 1/2'-1'. Threading rod. Building and Hanging conveyors. PMy objective is to become an invaluable asset to the company, learn new skills, and to excel throughout the field. I want to inspire my coworkers into delivering quality in helping to give longevity to the business, our employer conducts, as well as leading others to become assets, themselves.

Overview

19
19
years of professional experience
1
1
Certification

Work History

1ST SHIFT MAINTENANCE MECHANIC

Maple Donuts Inc.
02.2020 - 05.2024
  • Setup and changeover line setups
  • Repair and p/m machines, conveyors, and centrifugal pumps
  • Fabricate guides, carts, slides, and make modifications to equipment and machinery
  • Installing new equipment needed to accommodate for a more comfortable line assembly environment.
  • Performed electrical and mechanical repairs of production equipment to minimize downtime.
  • Troubleshot equipment breakdowns and performed preventive maintenance.
  • Followed work orders and specifications for machine and equipment replacement, repair, or maintenance.
  • Maintained accurate records for all repairs, upgrades, and preventative measures taken on various equipment types.
  • Communicated effectively across departments regarding upcoming maintenance plans or urgent repairs needed, fostering a collaborative work environment.
  • Completed partial or full dismantling of equipment to quickly repair or replace defective components and restore functionality.
  • Expedited emergency repair situations, minimizing production delays due to unforeseen breakdowns or malfunctions.
  • Used problem-solving skills to alleviate issues efficiently with minimal supervision.
  • Quickly responded to internal service calls regarding malfunctioning equipment and completed repairs.
  • Conducted repairs on equipment to return machines and tools to functionality.
  • Reduced downtime by troubleshooting and diagnosing complex mechanical issues for efficient resolution.
  • Responded immediately to mechanical breakdowns and developed timely repair plan to minimize downtime.
  • Optimized machine performance through precision alignment, calibration, and adjustment of components.
  • Cleaned and lubricated parts to keep equipment operating at peak performance.
  • Inspected structures, machinery and equipment to determine failure and causes for concern.
  • Diagnosed malfunctions and troubleshot issues.
  • Improved equipment uptime by performing routine maintenance and timely repairs on machinery.
  • Developed strong relationships with operators to better understand their needs and provide tailored maintenance support for improved job satisfaction.
  • Sustained optimal production levels with careful planning and execution of scheduled maintenance activities.
  • Conducted thorough root cause analysis on recurring issues, implementing long-term solutions to prevent future occurrences.
  • Increased productivity, executing preventive maintenance programs for critical systems and equipment.
  • Enhanced operational efficiency by maintaining clean work environments and implementing organization strategies.
  • Collaborated with cross-functional teams to resolve pressing maintenance challenges in a timely manner.
  • Contributed to cost savings, sourcing high-quality replacement parts at competitive prices from reliable suppliers.
  • Coordinated with external vendors for specialized repair services when necessary, reducing costs associated with prolonged downtimes.
  • Used various equipment to remove snow and sprinkled rock salt on walkways to prevent falls.
  • Assisted in the design and installation of new equipment, ensuring seamless integration into existing systems.
  • Inspected, tested and adjusted mechanical and electrical systems to facilitate proper functioning.
  • Utilized variety of tools and test equipment to troubleshoot and diagnose equipment malfunctions.
  • Followed instructions from supervisor regarding daily job tasks and duties.
  • Conducted regular inspections of equipment to promptly identify issues that could cause machinery malfunctions.
  • Continuously adhered to strict regulations as well as detailed instructions, guidelines and specifications.
  • Optimized work readiness with effective gathering of parts and supplies in alignment with specifications.
  • Installed and maintained plumbing and HVAC systems.
  • Repaired and replaced pumps, valves and motors.
  • Supervised maintenance functions, working collaboratively with sanitation crews on shop floor upkeep and repairs.
  • Reported issues to property manager so effective resolutions could be put into place.
  • Diagnosed and repaired complex mechanical and electrical systems.
  • Executed tasks within time and budget constraints.
  • Removed trash and recyclables at end of each shift and disposed of items in proper receptacles.
  • Safely and effectively handled wide range of cleaning products and solutions.
  • Rewired and replaced faulty electrical components in equipment.
  • Completed preventive maintenance on machines to enhance production and maintain quality.
  • Positively engaged with customers and maintained professional appearance as company representative.
  • Detected and repaired machinery faults using electrical and manual testing methods.
  • Replaced worn or broken parts on machines and equipment.
  • Reviewed blueprints and specifications to identify most effective ways to approach projects.
  • Managed available parts, tools, and materials inventory to maintain prompt response capability.
  • Ensured safety compliance with regular inspections and adherence to OSHA regulations during maintenance tasks.
  • Performed preventive and regular maintenance on systems.

HELPER/METAL FABRICATOR

Amthor Steel Inc.
10.2018 - 10.2019
  • Making angles and channels for structural buildings
  • Using - Break press, punch press, shear, Mig and flux core welding, Cutting torch, forklift, crane, miter and band saw.
  • Assisted in completing projects on time through diligent work and effective communication with team members.
  • Operated company vehicles to transport materials and equipment.
  • Weighed and measured items to prevent waste and meet quality standards.
  • Operated heavy machinery on construction sites.
  • Utilized various metalworking tools such as shears, press brakes, plasma cutters, and punches to produce precise cuts and bends in sheet metals.
  • Reduced material waste by optimizing cutting patterns and improving inventory management systems.
  • Collaborated with project managers to ensure timely completion of custom fabrication projects, meeting client specifications.
  • Participated actively in cross-functional teams to improve overall company performance and collaborative efforts.
  • Identified equipment and production non-compliance issues and notified foreman to facilitate resolution.
  • Straightened warped or bent parts using sledges, hand torches, or bulldozers.
  • Lifted or moved materials and finished products using large cranes.
  • Maintained machinery and tools to keep fabrication processes running smoothly.
  • Worked with presses, saws and drills to manipulate metal components for structural fabrication.
  • Operated welding equipment to assemble and repair metal structures and elements.
  • Altered and trimmed existing metal fabrications to meet size and position requirements.

MAINTENANCE/CHANGEOVER

Plastek
03.2009 - 11.2014
  • Cleaning, repairing and changing over mold components
  • Running a crane
  • Driving a forklift
  • Stacking mold pallets with molds on them, in mold racks
  • Keeping logs of mold locations, for easy access to acquiring the mold for setup, in order to speed production speeds
  • Occasionally using a scissor lift to reach heights, to fix the controller cord for the crane
  • My job required me to use air tools, such as die grinders, pencil grinders and impact guns and the use of a drill press, pedestal grinder and a wire wheel
  • Sweeping and mopping the work area.
  • Self-motivated, with a strong sense of personal responsibility.
  • Worked effectively in fast-paced environments.
  • Skilled at working independently and collaboratively in a team environment.
  • Proven ability to learn quickly and adapt to new situations.
  • Excellent communication skills, both verbal and written.
  • Worked well in a team setting, providing support and guidance.
  • Demonstrated respect, friendliness and willingness to help wherever needed.
  • Assisted with day-to-day operations, working efficiently and productively with all team members.
  • Passionate about learning and committed to continual improvement.
  • Worked flexible hours across night, weekend, and holiday shifts.
  • Managed time efficiently in order to complete all tasks within deadlines.
  • Organized and detail-oriented with a strong work ethic.
  • Paid attention to detail while completing assignments.
  • Used critical thinking to break down problems, evaluate solutions and make decisions.
  • Strengthened communication skills through regular interactions with others.
  • Adaptable and proficient in learning new concepts quickly and efficiently.
  • Learned and adapted quickly to new technology and software applications.
  • Proved successful working within tight deadlines and a fast-paced environment.
  • Developed and maintained courteous and effective working relationships.
  • Demonstrated strong organizational and time management skills while managing multiple projects.

SAW OPERATOR CNC PROGRAMMER

FOAMEX
04.2005 - 08.2005
  • Cutting rails, writing programs, running the contour cutter, and CNC programming.
  • Reduced material waste with precise measurements and effective use of raw materials.
  • Adapted to varying project requirements by quickly learning new techniques and adjusting saw settings as needed.
  • Maintained an organized workspace through diligent cleaning practices, ensuring debris removal after each shift for optimal productivity.
  • Monitored and inspected sawing machine operations to detect any malfunctions.
  • Increased production efficiency by maintaining saw equipment and performing regular blade replacements.
  • Completed special cuts, grooves and bevels to produce desired looks.
  • Achieved consistent product quality by adhering to standardized manufacturing processes during all phases of saw operation tasks.
  • Set up and powered saws to cut, slot, groove, miter and trim metallic and non-metallic workpieces according to specifications.
  • Enhanced workplace safety by consistently following established safety protocols and guidelines for saw operations.
  • Ensured accurate record-keeping by documenting material cuts, machine adjustments, blade changes, and general maintenance activities in daily logs.
  • Mounted workpieces in holding device, manually, or using hoist.
  • Set controls to adjust speed, feed rate and blade tensions.
  • Maximized machine longevity through proper maintenance, routine inspections, and immediate troubleshooting of any issues.
  • Monitored operating machinery to assess progress, adjust settings, and maintain production speeds.
  • Demonstrated flexibility in completing tasks on various types of saws such as table saws, band saws, miter saws, or panel saws depending on project needs.
  • Trained newly hired employees on machine operations and control set ups, explaining safety procedures to prevent injuries.
  • Supported a positive work environment with strong communication skills, effectively collaborating with team members on shared tasks.
  • Set up and calibrated machinery to meet specific production requirements.
  • Completed complex projects efficiently by reading blueprints or diagrams provided by customers or supervisors.
  • Ensured timely completion of projects by accurately measuring and cutting materials according to specifications.
  • Contributed to quality control efforts by inspecting finished products for accuracy and adherence to project specifications.
  • Collaborated with team members to streamline workflow, optimizing time management, and reducing downtime.
  • Verified dimensions of finishing workpiece and frequently used weld and anneal saw blades.
  • Delivered reliable results by consistently producing precise cuts within project tolerances and specifications.
  • Contributed to a proactive maintenance culture by promptly reporting any equipment issues or safety concerns to supervisors for immediate resolution.
  • Identified stock imperfections, assigned grades, and noted production concerns based on regular inspections.
  • Minimized downtime through prompt identification of potential issues or malfunctions during daily pre-shift inspections.
  • Documented counts and sorted finished work to promote easy access for shipping or additional processing.
  • Scribed reference lines on materials as guide for sawing operations.
  • Assisted in inventory management by tracking material usage and providing accurate reports for restocking purposes.
  • Provided training assistance to new hires, sharing practical knowledge on safe equipment operation procedures and best practices within the industry.
  • Improved overall performance by participating in ongoing training programs and workshops, staying up-to-date on industry advancements.
  • Set up sawing machines to accurately cut materials to specified sizes and dimensions.
  • Developed strategies to increase productivity and reduce waste.
  • Inspected and adjusted saws to establish accurate cutting measures.
  • Maximized efficiency by removing safety hazards and debris from work areas.
  • Trained new employees to properly operate sawing machines and comply with safety protocols.
  • Monitored and adjusted the speed and cutting pressure of the machines to produce high-quality results.
  • Utilized CNC and manual machines to perform sawing, drilling and assembly operations.
  • Sharpened and replaced worn or defective blades and bands using hand tools.
  • Cleared jams to keep equipment fully operational.
  • Improved CNC program efficiency by optimizing tool paths and reducing cycle times.
  • Achieved tight tolerances on critical components with precise programming techniques and careful tool selection.
  • Maintained organized library of CNC programs, ensuring version control and easy access for all team members involved in the production process.
  • Increased machine uptime by troubleshooting and resolving programming errors promptly.
  • Provided technical support for shop floor personnel, assisting with setup procedures and addressing any issues related to CNC programs.
  • Reviewed CNC designs for pre-production errors, eliminating design flaws to reduce raw material waste.
  • Designed work paths for custom projects, selecting appropriate parameters for speed, feed rates and tool selection.
  • Reduced material waste by refining cutting strategies and improving stock utilization.
  • Streamlined workflow by creating standardized templates for commonly used machining operations.

Education

Skills

  • Quick study, Ingenuitive, Ambitious, and motivated
  • Steady hands, meticulous, consistent, thorough, innovative
  • Stickler for detail, articulate, personable
  • Take instructions well and am hardworking
  • Troubleshooting
  • Forklift
  • Crane
  • Break Press
  • Shear
  • Punch press
  • Mig and flux-core welding
  • Cutting torch
  • Air tools, impact gun, pneumatics etc
  • Die grinder
  • Dremel
  • Mill
  • Lathe
  • Bridgeport Drill press
  • Power tools, drill, reciprocating saw, jigsaw, circular, etc
  • Chainsaw
  • Driving, using Manual transmissions as well
  • Tig weld aluminum, stainless, metal, and galvanized
  • Mig and stick welding
  • Use the lathe or Bridgeport
  • Pneumatic and electrical hand tools
  • Bandsaw
  • Drillpress
  • Equipment maintenance and repair
  • Preventive Maintenance
  • Hand and power tool use
  • Vast mechanical knowledge
  • Equipment Troubleshooting
  • Lockout and tagout procedures
  • Mechanical Repairs
  • Conveyor Systems
  • Electrical Systems
  • Mechanical Troubleshooting
  • Bearing Replacement
  • Pump maintenance
  • Work Order Management
  • Hydraulic systems
  • Mechanical expertise
  • Industrial Machinery
  • Welding Techniques
  • MIG welding
  • Precision measuring tools
  • Complete repair services
  • Valve repair
  • Gearbox Maintenance
  • Precision measuring
  • Seasonal maintenance
  • Schematic Interpretation
  • Root Cause Analysis
  • Maintenance recordkeeping
  • Safety Management
  • Structural Inspection
  • Motor Controls
  • Pneumatic Systems
  • Troubleshooting expertise
  • Hydraulic system repair
  • Equipment inventories
  • Instrumentation calibration
  • Painting
  • Power Transmission
  • Routine adjustment
  • Computer-assisted diagnostics
  • Lubrication Techniques
  • Mechanical Aptitude
  • Hand and Power Tool Operation
  • Mechanical Repair
  • Willing to Learn
  • Problem Detection and Resolution
  • Critical Thinking
  • Safety Protocols
  • Team Supervision
  • Safety Procedures
  • Building Maintenance
  • Electrical Component Replacement
  • Plumbing
  • Metal Cutting and Shaping
  • Repair Work Planning
  • Metal Welding
  • General Plumbing
  • Groundskeeping and Landscaping
  • Task Concentration
  • Clear Communication
  • Equipment Dismantling
  • Equipment Assembly
  • Control Precision
  • Piping Systems Maintenance
  • Parts Lubrication
  • Visual Inspection
  • Cutting Torches
  • Technical Documentation Interpretation
  • Parts Fabrication
  • Pressure Washing
  • Wooden Structure Building and Repair
  • Personnel Training
  • Physical Strength and Stamina
  • Decision-Making
  • Building and Wall Bricklaying
  • Wiring Installation and Repair
  • Workshop Crane Operation
  • Facilities Painting and Repair
  • Safety Monitoring and Compliance
  • Supply Ordering
  • Structural Reinforcement
  • Lighting fixture maintenance
  • Drywalling
  • Emergency Response
  • Relationship Building
  • Supply and Parts Ordering
  • Light Carpentry
  • New Equipment Design
  • Equipment testing
  • Cleaning and sanitizing
  • Rigging Equipment

Certification

  • Forklift, Plastek - Pennsylvania, 06/01/2009, 06/2013
  • Crane, Plastek - Pennsylvania, 06/01/2009
  • NOCTI, Corry Vocational tech. - Pennsylvania, 06/01/2009

Qualificationsandachievements

  • Construction - Anything from foundation work to roofing, including plumbing, electrical, and finish work such as drywall, painting, and trim.
  • Welding - Mig, tig, stick, arc and spot welding.
  • Mechanics - Repair of cars, tractors and recreational vehicles.

References

  • Dan Estes, GE/Wabtec Shipping, 17, (814) 572-5133, (814) 572-5133
  • Mirranda Young, Led Sign maker, 10, (814) 218-7054, (814) 218-7054
  • James Moore, Welder/Fabricator, 18, (814) 462-4749, (814) 462-4749

Timeline

1ST SHIFT MAINTENANCE MECHANIC

Maple Donuts Inc.
02.2020 - 05.2024

HELPER/METAL FABRICATOR

Amthor Steel Inc.
10.2018 - 10.2019

MAINTENANCE/CHANGEOVER

Plastek
03.2009 - 11.2014

SAW OPERATOR CNC PROGRAMMER

FOAMEX
04.2005 - 08.2005

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