Summary
Overview
Work History
Education
Skills
Accomplishments
Certification
Timeline
Work Availability
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Steve Ruiz

Steve Ruiz

San Antonio,TX

Summary

Results-oriented senior manager/director of operations with over 20 years of leadership experience driving operational excellence, optimizing processes, and enhancing organizational efficiency. Proven ability to lead cross-functional teams, implement strategic initiatives, and deliver measurable results in highly competitive environments. Skilled at aligning operations with organizational objectives, fostering innovation, and managing large-scale projects to ensure sustainable growth. Extensive expertise in production operations, supply chain management, inventory optimization, quality assurance, and regulatory compliance. Demonstrates exceptional leadership, communication, and problem-solving skills with a commitment to cultivating high-performing teams and delivering exceptional results through cost reduction, resource allocation, and process streamlining.

Overview

26
26
years of professional experience
1
1
Certificate

Work History

Sr. Production Manager/Director of Operations

Kalmar RT Center/Independent Rough Terrain Center
08.2015 - 10.2024
  • Led all factory operations, ensuring optimal efficiency and compliance with safety and quality standards
  • Achieved CARC (Chemic Agent Resistant Coating) certification and implemented advanced techniques to enhance military paint processes and improve overall quality
  • Streamlined maintenance and safety protocols in all production areas, reducing downtime and enhancing operational safety
  • Minimized overtime and reduced material costs by 20% through resource optimization and eliminating inefficiencies
  • Spearheaded continuous improvement initiatives, increasing productivity by 15% and enhancing equipment performance
  • Addressed ISO compliance findings, ensuring sustained adherence to international standards
  • Oversaw aftermarket sales inspections, ensuring readiness for DCMA inspections and maintaining customer satisfaction
  • Monitored inventory levels and restocking schedules to avoid production delays from unavailable materials.
  • Planned operations to meet established schedules, factoring in order demands and business forecasts.
  • Analyzed production data and prepared reports for senior management.
  • Utilized data analysis tools to identify and resolve production issues.
  • Collaborated with technical and administrative teams to develop and implement successful corrective plans.
  • Identified opportunities for cost reduction and process improvement, implementing changes that resulted in significant savings.
  • Worked collaboratively with functional leaders to implement new procedures and corrective actions to improve quality.

Operations Manager

Fiber Art Inc.
03.2013 - 07.2015
  • Directed daily operations within the aircraft industry, overseeing safety, maintenance, production, and waste management for the design, manufacturing, and installation of private aircraft interiors.
  • Led staff training programs and spearheaded plant improvement initiatives to enhance operational efficiency and craftsmanship standards.
  • Collaborated closely with engineering and quality control teams to ensure the production of high-quality, custom interior components while meeting stringent deadlines.
  • Developed and executed production schedules, optimizing workforce allocation and resource utilization to deliver precision-built interiors for private aircraft.

Lead Composite Technician/Project Supervisor

Jeff Bonner R&D
03.2011 - 03.2013
  • Led the assembly and customization of aircraft interiors, including bidets and custom showers, using SRM manuals and blueprints
  • Performed fiberglass repairs, laminating, tooling, and preparation for final paint applications
  • Transported materials using forklifts, supporting efficient team operations
  • Supervised work of 15 team members, offering constructive feedback regarding work performance.
  • Followed specifications to create accurate composites and reduce waste by 15%.
  • Fabricated 25 aircraft composite parts.

Lead Aircraft Composite Technician

San Antonio Aerospace/Turbo Mach LLC
01.2008 - 02.2011
  • Conducted metal and fiberglass repairs on aircraft interiors and exteriors based on blueprints and SRM manuals
  • Executed damage removal, hot and cold bonding, water evacuations, and foil repairs on critical components
  • Installed and removed rivets and sheet metal, ensuring precise execution of structural repairs
  • Demonstrated adaptability by quickly learning new processes, technologies, and software applications relevant to composite manufacturing operations.
  • Prioritized work assignments based on customer needs, project timelines, and resource availability to maximize productivity while minimizing downtime.

Composite Technician/ Shop Foreman

Flight Composites
05.1998 - 11.2007
  • Specialized in damage removal and repairs on flight controls, rudder sections, gear doors, and other aircraft components
  • Utilized SRM manuals, blueprints, and engineering orders to execute precise repairs and layups
  • Managed production schedules, work orders, and staff training to maintain operational efficiency
  • Sprayed chopped fiberglass, resins and catalysts onto prepared molds or dies, using pneumatic spray guns with chopper attachments.
  • Checked completed products for conformance to specifications and defects by measuring with rulers or micrometers and tapping to detect bubbles or dead spots.
  • Performed detailed analysis on completed projects to identify trends in defects or areas requiring further attention.
  • Fabricated 15 Aircraft composite parts.
  • Followed specifications to create accurate composites and reduce waste by 10%.

Education

High School Diploma -

Robert E Lee
San Antonio
04.1994

Skills

  • Process Optimization
  • Strategic Planning
  • Execution
  • Budget Management
  • Resource Allocation
  • Staff Development
  • Lean Manufacturing
  • Continuous Improvement
  • Regulatory Compliance with ISO/OSHA
  • Data-Driven Assessment
  • Cross-Functional Collaboration
  • Client Relationship Management
  • Vendor Relationship Management
  • Data Visualization Tools
  • Preventive maintenance oversight

Accomplishments

  • Increased Operational Efficiency: Successfully implemented advanced techniques to improve paint processes, enhancing overall quality and reducing defects by 25% over two years.
  • Cost Reduction Initiatives: Minimized overtime expenses by 15% and reduced material costs through resource optimization and eliminating inefficiencies such as vending machine (VMI) dependencies.
  • ISO Compliance Leadership: Spearheaded initiatives to address and resolve ISO audit findings, ensuring consistent regulatory compliance and improved operational standards.
  • Team Development: Oversaw the training and management of over 50 production staff across three production lines over a 5-year period, driving cross-functional proficiency and enhancing workforce adaptability.
  • Productivity Boost: Developed and implemented training programs that increased team productivity and quality output by 20% through skill enhancement and performance optimization.
  • DCMA Standards Management: Ensured inspection readiness for aftermarket sales by coordinating with Defense Contract Management Agency (DCMA) standards, maintaining 100% compliance.
  • Process Optimization: Improved workflow in maintenance and safety procedures, reducing equipment downtime by 10% and enhancing safety compliance.
  • Strategic Resource Allocation: Effectively managed production schedules and inventory to meet tight deadlines, achieving on-time delivery rates of 95% or higher consistently.
  • Collaborative Problem-Solving: Partnered with engineering and quality control teams to deliver high-quality parts efficiently, contributing to a 15% reduction in manufacturing defects.

Certification

  • CARC Certification
  • ISO Compliance Training
  • OSHA Safety Training
  • Leadership Development Programs

Timeline

Sr. Production Manager/Director of Operations

Kalmar RT Center/Independent Rough Terrain Center
08.2015 - 10.2024

Operations Manager

Fiber Art Inc.
03.2013 - 07.2015

Lead Composite Technician/Project Supervisor

Jeff Bonner R&D
03.2011 - 03.2013

Lead Aircraft Composite Technician

San Antonio Aerospace/Turbo Mach LLC
01.2008 - 02.2011

Composite Technician/ Shop Foreman

Flight Composites
05.1998 - 11.2007
  • CARC Certification
  • ISO Compliance Training
  • OSHA Safety Training
  • Leadership Development Programs

High School Diploma -

Robert E Lee

Work Availability

monday
tuesday
wednesday
thursday
friday
saturday
sunday
morning
afternoon
evening
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Steve Ruiz