Subash Bahuleyan
Pearland,USA
Summary
With over 30 years of experience in the construction industry , including 10+years as a QA/QC inspector in oil and gas heavy industrial plants. I have developed expertise in pipe, mechanical, and structural inspections, pressure testing, and supervision in pressure vessel manufacturing. My skills also extend to welding processes in pipe and structural, non-destructive testing, metallurgy , installation inspection, paint coating inspection, pipe insulation and structural steel inspection, pump and equipment alignment, and concrete for fireproofing. I am knowledgeable in the preparation and maintenance of quality control standards, as well as the maintenance of quality assurance manuals, and the qualification of welding procedure specifications. Additionally , I have experience in preparing procedure qualification records, conducting subcontractor quality surveillance, previewing customer contacts, and creating welding repair plans for field and shop equipment. I am proficient in the setup and operation of various welding processes, including GTAW, SMAW, FCAW, GMAW Pulsed, and SAW.
Skilled Welding Inspector proficient in related codes, welding skills, and fabrication techniques. Adept at reviewing welds and associated work, including pipeline layouts, backfilling, and bores. Bringing many years of related experience.
Overview
13
13
years of professional experience
1
1
Certification
Work History
QA/QC Welding Inspector
Performance Contractors Inc.
Newell, West Virginia
01.2025 - 06.2025
- Inspection on Heat exchangers for pull out bundles cleaned, repair and replace, repair and cleaning of shells, tubes and shell covers.
- Inspection on welding shell nozzles and nipples.
- Witness and approval of hydrostatic pressure test for shell side and tube side according to the procedure specifications.
- Witness on torquing bolts and verify proper gasket and alignment of flanges according to the specifications.
- Inspection on pressure vessel re-built.
- Functional testing Inspection on chimney installation Control equipment installation, alignment and leveling Evaluated components and final products against quality standards and manufacturing specifications.
- Communicated with production team members about quality issues. Performed visual inspections and non-destructive tests where appropriate.
- Inspected quality of products, taking note of functionality, appearance and other specifications.
QA/QC Welding Inspector
Performance Contractors Inc.
Bay City, Texas
06.2023 - 12.2024
- Evaluated welds using VT to detect cap on welds or discontinuities, schedule for using NDE to determine internal defects and follow up the test results.
- Documented non-conformances related to materials used in the fabrication process.
- Checked for compliance with isometric drawings and P&ID applicable codes.
- Walk down packages for pre-test to ensure that pipe coordination, orientation of equipments, support installations are properly installed, ensure and monitoring added welds or supports on pipe. Ensure of using specified bolts and tightness and installation of gaskets.
- Witness on hydrostatic pressure test according to the specifications.
- Walk down packages for post inspection.
- Issues the relevant quality records and, when necessary, write and send Non-Conformance Report or Quality Surveillance Report to QA/QC Manager.
QA/QC Welding Inspector
PPI Inspections for Zachry Construction
Port Arthur, TX
06.2022 - 06.2023
- Company Overview: for Zachry Industrial for GPX project in Sabine Pass, Texas.
- Perform material Inspection.
- Witness welder qualification test.
- Perform visual inspection on weld and perform In-process welding.
- Monitor heat treatment.
- Observe production and fabrication welding Interpret and assure compliance to Code / Standard / Specification Review with drawings.
- Monitor welding process and weld repair.
- Witness hydro-static test for pipe.
- Witness in torque procedure, material quality inspection of bolts, gaskets and tightness and alignment of flanges according to the specifications.
- Walk down the packages and perform punch listing of pipe, instrument and support installation. Prepare and keep Inspection and Surveillance records.
- Material control of the plant within the area of responsibility, authorizing the acceptance at quality control completion, obtain the relevant documentation and ensure the correct implementation of the approved Inspection test plan according to the client control and inspections, guarantee inspection status.
- Verify quality requirements are specified to vendors and documentation submissions.
- Coordinate all quality related correspondence with the site manager.
- Monitor statistical data daily reporting.
- Matched arriving materials with purchase orders, submitted discrepancy forms as necessary.
- Read blueprints and manuals to determine test procedures or adjustment methods.
- Repaired malfunctions, reassembled items, and performed final tests.
- Inspected, tested and measured materials for conformance to specifications and regulatory requirements.
- Notified supervisors or other relevant personnel of test or production issues.
- Identified production concerns and worked with supervisors to understand and remedy situations.
- Administered tests to welders to assess understanding of work and applicable code requirements.
- Maintained accurate records of inspection results according to company policies and procedures.
- Verified that all welding processes are performed in accordance with the approved procedures and specifications.
- Identified welding defects, including porosity, cracks, incomplete fusion and penetration, undercut, slag inclusion, misalignment and warping.
QA/QC Welding Inspector
S & B Engineers and Constructors
Sweeny, Texas
08.2019 - 12.2021
- Collaborated with engineering staff on design changes or process improvements related to product quality.
- Performed in-process welding inspections on Pipe with the calculation of appropriate travel speed and heat input.
- Ensured that all relevant safety protocols were followed during inspections or tests.
- Assisted in the development of corrective action plans to address identified non-conformances.
- Maintained accurate records of inspection results, test data, calibration activities, and other related documents.
- Analyzed collected data to determine if corrective actions are necessary to maintain quality standards.
- Identified welding defects, including porosity, cracks, incomplete fusion and penetration, undercut, slag inclusion, misalignment and warping.
- Perform package walk down for pipe, support and coating inspections.
- Perform pressure test inspection according to the specifications.
- Reviewed welders qualifications to ensure they meet AWS D1.1 code requirements.
- Inspected pressure vessels in accordance with ASME Section IX Code requirements.
- Verified that all welding processes are performed in accordance with the approved procedures and specifications.
- Analyzed test results and prepared detailed reports of findings for review by management team.
- Witness of torque procedure and hydrostatic test conducted by third party.
- Investigated non-conformance issues related to welding operations and identified corrective actions as needed.
Quality Assurance Inspector
Targa Resources
Watford City, ND
01.2019 - 08.2019
- Developed and implemented quality assurance policies and procedures to ensure compliance with industry standards.
- Reviewed Isometric drawing, P&ID and specifications for accuracy prior to inspection and evaluation.
- Developed standard inspection procedures for quality control processes.
- Performed visual inspections of pipe, instrumentation, insulation, coating of pipe, fireproofing.
- Maintained accurate records of test results, inspection data, and corrective actions taken when necessary.
- Documented non-conforming items found during inspections according to established guidelines.
- Prepared reports summarizing findings from inspections and testing activities.
- Conducted tests on components and finished items inspections to verify conformance to specifications.
- Designed and followed detailed inspection schedules.
- Reported issues to site contractor quality manager and diagnosed source.
- Analyzed rejected items and determined the cause of failure or defect.
- Produced official reports of findings to meet regulatory standards and assist senior leadership with improving construction activities.
- Inspected and repaired items to meet project expectations.
- Documented inspection results by completing reports and logs and summarizing and entering data into quality database.
- Inspected, tested and measured materials for conformance to specifications and regulatory requirements.
- Recommended essential corrective actions based on test results.
- Notified contractor management and other relevant personnel of test and bolt up issues.
- Noted changes during testing in project documentation.
- Checked software programs for usability, functionality, and design issues.
QA/QC Welding Inspector
D&C Inspection for CB&I/McDermott
Hackberry, LA
01.2017 - 12.2018
- Identified welding defects, including porosity, cracks, incomplete fusion and penetration, undercut, slag inclusion, misalignment and warping.
- Performed visual and dimensional inspections of welded pipe spools to ensure quality standards were met.
- Checked for compliance with engineering drawings and applicable codes.
- Reviewed welders qualifications to ensure they meet ASME Section IX and API standard 1104 code requirements.
- Documented non-conformances related to materials used in the fabrication process.
- Investigated non-conformance issues related to welding operations and identified corrective actions as needed.
- Verified that all welding processes are performed in accordance with the approved procedures and specifications.
- Maintained accurate records of inspection results according to company policies and procedures.
- Perform witness pressure test and prepared detailed reports of findings for review by manager.
- Identified production concerns and worked with supervisors to understand and remedy situations.
- Notified supervisors or other relevant personnel of test or production issues.
- Inspected, tested and measured materials for conformance to specifications and regulatory requirements.
- Oversaw disposal of products, materials and equipment not in compliance with tolerances, quality standards or levels.
- Noted temperature changes during testing in project documentation.
- Perform In-process welding inspection and verify using the voltage, current and measure travel speed during welding process in order to determine heat input.
- Inspection of pipe support installation.
QA/QC Welding Inspector
Fluor Corporation
Baytown, Texas
01.2015 - 12.2016
- Identified welding defects, including porosity, cracks, incomplete fusion and penetration, undercut, slag inclusion, misalignment and warping.
- Monitored daily production activities to ensure adherence to inspection regulations and quality standards.
- Performed visual and dimensional inspections of welded pipe spools to ensure quality standards were met.
- Checked for compliance with engineering drawings and applicable codes.
- Execute the specific inspections on pipe and valve material, and installation activities on site.
- Issues the relevant Quality records and, when necessary, write and send to QA/QC manager
- Controls equipment installation, alignment and leveling.
- Performs functional check and mechanical completion check for pressure vessels.
- Check for levelness, position, orientation, anchor bolts, conduits, measurement of pad settlement of tank foundation.
- Performs hydro-static test of pipe and internal inspection of storage tank.
- Performs punch-listing operations.
- Inspection of structural platforms including pipe rack, vessel ladders, gratings and handrails and Inspection of pipe supports.
- Witness torque procedure and specifications.
- Witness with third party inspection for torque procedure, material quality inspection of bolts & gaskets and tightness & flange alignment.
- Prepare and complete inspection records.
Pipe General Foreman
S & B Engineers and Constructors
Sweeny, Texas
03.2012 - 11.2014
- Maintained records of materials used, labor hours worked, and other project information.
- Created reports detailing findings from inspections, repairs, or maintenance activities performed by the crew.
- Maintained accurate records of materials used, labor costs, and project progress.
- Performed maintenance on equipment used in the installation of pipelines.
- Provided technical guidance to pipe crew personnel as needed during construction operations.
- Oversaw the testing of newly installed pipelines for leaks or other defects.
- Participated in weekly status meetings with management team members regarding project progress.
- Ordered necessary supplies to complete projects within budget constraints.
- Inspected pipeline systems for compliance with applicable codes and regulations.
- Coordinated with other departments to ensure proper installation of pipes according to specifications.
- Developed relationships with outside contractors who provided services related to pipeline operations.
- Coordinated with other departments to ensure smooth operations.
- Managed and assigned tasks to pipe crews.
- Analyzed data from tests performed on pipelines to identify any issues that need addressing.
- Assisted in developing safety policies, procedures, and programs for the pipe crew.
- Ensured that all pipe installations met quality control standards set by the company.
- Monitored job progress to ensure schedule adherence.
- Reviewed blueprints, drawings, plans prior to starting a project in order to ensure accuracy.
- Developed plans for future projects based on customer needs and industry trends.
- Conducted daily safety meetings with pipe crew members regarding safe work practices.
- Supervised and coordinated activities of workers engaged in laying, repairing, and maintaining pipelines.
- Delegated duties to employees based on skillset.
- Obtained specifications and directed work for construction crews.
- Kept production team moving forward for progress in daily site operations.
- Reviewed project blueprints and specifications to determine number of workers needed to complete jobs.
- Monitored project progress to enforce adherence to deadlines and quality standards.
- Kept detailed progress records to hit strict deadlines and adjust plans.
- Defined and monitored personnel and project schedules to ensure on-time project completion.
- Trained and monitored employees to teach daily tasks and improve performance.
- Prepared and planned worksites to help jobs run smoothly.
Education
Certified Welding Inspector - Construction
American Welding Society
Houston, TX08-2016
NCCER Plus - Pipe Fitter
CMEF
La Porte, TX02-2012
Bachelor of Science - Mechanical Engineering
Govt. Central Poly Technical College
Trivandrum, Kerala, India 06-1983
GED -
Govt. Higher Secondary School
TRIVANDRUM, INDIA06-1979
Skills
- Non-destructive testing
- Quality management systems
- Functional testing
- Inspection
- Control equipment installation
- Alignment
- Leveling
- Visual inspections
- Quality inspection
- Welding
- Installation of Valve
- Bolt-up activities
- Quality records management
- Non-Conformance Report writing
- Quality Surveillance Report writing
- Welding inspection
- Pressure testing
- Material inspection
- Weld quality evaluation
- Blueprint interpretation
- Quality assurance
- Corrective actions
- Documentation management
- Team collaboration
- Effective communication
- Problem solving
- Attention to detail
- Visual examination proficiency
- Welding code compliance
- Metallurgy fundamentals
- Heat treatment
- Defect identification
- Coating inspection
- Decision making aptitude
- Weld repair strategies
- Fabrications experience
- Report writing
- Liquid penetrant testing
- Material identification
- Welding codes
- Welding symbols
- Pipeline inspections
- Dimensional inspection
- Welding maps preparation
- Record keeping
- Mathematical calculation
- Word processing
- Reporting and analysis
- Component fabrication
Certification
- CWI # 24102381, AWS, 10/02/24, 10/01/27
- CWI # 16100151, AWS, 10/01/16, 10/01/24
- ACCP Level II, ASNT, 07/01/24, 10/31/27
- NCCER - Pipe Supervisor, CMEF, 03/01/14, Current
- NCCER - Plus Pipe Fitter, CMEF, 06/01/12, Current
- TWIC, 11/01/28
- OSHA - 30, Unknown
- Basic Plus (Refresh), Houston Area Safety Council, 12/31/24
Timeline
QA/QC Welding Inspector
Performance Contractors Inc.
01.2025 - 06.2025
QA/QC Welding Inspector
Performance Contractors Inc.
06.2023 - 12.2024
QA/QC Welding Inspector
PPI Inspections for Zachry Construction
06.2022 - 06.2023
QA/QC Welding Inspector
S & B Engineers and Constructors
08.2019 - 12.2021
Quality Assurance Inspector
Targa Resources
01.2019 - 08.2019
QA/QC Welding Inspector
D&C Inspection for CB&I/McDermott
01.2017 - 12.2018
QA/QC Welding Inspector
Fluor Corporation
01.2015 - 12.2016
Pipe General Foreman
S & B Engineers and Constructors
03.2012 - 11.2014
Certified Welding Inspector - Construction
American Welding Society
NCCER Plus - Pipe Fitter
CMEF
Bachelor of Science - Mechanical Engineering
Govt. Central Poly Technical College
GED -
Govt. Higher Secondary School
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