Summary
Overview
Work History
Education
Skills
Academicprojectexperience
Certification
Languages
Timeline
Generic

SUHAS MAILAPUR SIVAKUMAR

DeKalb,IL

Summary

To advance my career with a leading organization that will utilize my unique blend of mechanical engineering and information technology expertise, allowing me to contribute effectively across various domains

A dynamic CAE Engineer with over five years of experience in stress and structural analysis of aerospace components, utilizing tools like ANSYS Classic, Hyper mesh, NX, and Ansys Workbench. Proven expertise in performing finite element analysis (FEA) and fatigue life predictions for complex systems, with a specialization in 2D and 3D sub-model analysis. In addition to engineering, I hold a master’s degree in Management Information Systems, equipping me with strong data analysis and project management skills, including proficiency in tools like Power BI, Tableau, Python, and SQL. Experienced in collaborating with cross-functional teams to deliver innovative solutions that align with business objectives. Adept at managing projects using Smartsheet and ensuring compliance with aerospace standards. I am eager to leverage my multidisciplinary expertise to contribute to advanced engineering projects while applying my knowledge of data engineering and information systems.

Overview

9
9
years of professional experience
1
1
Certification

Work History

Husky Student Patrol

Northern Illinois University
DeKalb, USA
01.2022 - 12.2023
  • Assisted visitors and campus community members by providing directions, campus maps, and general information
  • Maintained detailed logs and reports of daily activities and incidents, ensuring accurate documentation
  • Promoted safety awareness programs and distributed safety literature to students and staff
  • Enforced campus rules and regulations, such as parking policies and building access control
  • Collaborated closely with campus security officers, offering support and participating in training sessions
  • Monitored for and reported any suspicious activities, safety hazards, or maintenance issues to campus security

CAE ENGINEER

CYIENT LTD
Hyderabad, India
01.2019 - 12.2021
  • Performed stress analysis of aero engine components for Pratt & Whitney commercial engines using CAE tools such as ANSYS Classic, Hyper mesh, NX, Darwin, and Ansys Workbench
  • Conducted static structural analysis of engine components like rotors, vanes, and HPC outer cases
  • Executed finite element structural analyses, including non-linear static, low cycle fatigue (LCF), crack growth life, burst margin, strength margin, shear strength, and weld joint life calculations
  • Specialized in both 2D global model and 2D/3D sub-model analysis for enhanced accuracy and efficiency
  • Collaborated with customers to deliver innovative engineering solutions aligned with business objectives

MECHANICAL DESIGN ENGINEER

PRESTO FORM PVT. LTD.
Hyderabad, India
08.2017 - 11.2018
  • Designed large assembly equipment for semiconductor handling systems, motion control, vision alignment solutions, and robot integration
  • Used SolidWorks for 3D modeling of parts and assemblies and AutoCAD for 2D electrical schematics, focusing on accurate component sizing
  • Provided technical support, troubleshooting issues in existing designs, and sustaining engineering tasks to maintain system efficiency
  • Used SAP for BOM management and demand creation, and SharePoint for ECR workflow
  • Collaborated on project timelines and tasks through Smartsheet
  • Managed multiple concurrent design projects using Smartsheet, ensuring all tasks were completed on time and within budget
  • Assisted in the implementation of process improvements by providing valuable insights and recommendations, contributing to enhanced productivity and reduced material waste in the production line
  • Supported the creation and maintenance of technical documentation
  • Provided critical data insights that directly influenced decision-making processes, as reflected in improved business outcomes

QUALITY ASSURANCE ENGINEERING SUPERVISOR

TIRUMALA AGENCIES
Hyderabad, India
06.2016 - 07.2017
  • Designed and verified assembly jigs, check fixtures, and weld fixtures using SolidWorks
  • Managed quality assurance processes for high-end cooking equipment such as burners, stoves, and ovens
  • Conducted root cause analyses and implemented corrective actions for quality issues
  • Supported R&D efforts to reduce fabrication costs and improve product quality
  • Created safety and emergency exit plans and participated in company-wide safety and quality initiatives, including 8D problem-solving and MRB audits
  • Designed custom quality assurance fixtures using SolidWorks to streamline inspection processes and reduce human error
  • Improved production workflows by implementing lean manufacturing principles, resulting in a 15% reduction in assembly time and a 10% decrease in defects
  • Actively supported the development of new product lines by providing input on manufacturability, assembly processes, and quality control measures
  • Conducted comprehensive calculations and simulations by applying advanced mathematical principles to ensure precise and reliable results in engineering analyses and designs
  • Drafted comprehensive reports summarizing design specifications, test results, and project progress for senior engineers and stakeholders

MECHANICAL DESIGN ENGINEER

MEKINS INDUSTRIES LTD.
Hyderabad, India
12.2014 - 05.2016
  • Designed a wide range of pallet systems, including Euro Pallets, Metal Pallets, Tire Storage Pallets, and Stamping Pallets for automobiles
  • Using SolidWorks, created 3D models that allowed for precise visualization and simulation of load-bearing capacities, ensuring the designs met international standards and customer specifications
  • Leveraging SolidWorks along with PDM Vault, managed the lifecycle of design files, maintained the integrity of assembly drawings, and ensured that the Bill of Materials (BOM) was accurate for production and procurement
  • For two-wheeler export crates and glass storage pallets, utilized AutoCAD for creating detailed 2D layouts and plans that were then converted into 3D models in SolidWorks
  • This dual approach allowed for quick design iterations based on customer feedback and facilitated efficient production adjustments
  • Used SAP to create demand for materials and release BOMs, integrating design changes directly into the production schedule to streamline manufacturing processes
  • Applied Vision Pro and Insight Explorer for setting up inspection stations that automatically checked the dimensional accuracy of pallets and crates
  • This ensured that each product adhered to stringent quality standards, reducing rework and scrap
  • Addressed any issues found during inspections by updating design files and making necessary modifications
  • Managed this workflow using SharePoint, coordinating change requests and approvals
  • Managed design projects using Smartsheet, tracking progress, deadlines, and task assignments
  • This tool helped in coordinating with cross-functional teams, including procurement, manufacturing, and quality control, ensuring projects stayed on track
  • Managed engineering change requests through SharePoint, ensuring that all modifications were properly documented, approved, and implemented in the production line without disrupting ongoing processes

Education

MASTER OF SCIENCE (M.SC.) - MANAGEMENT INFORMATION SYSTEMS

Northern Illinois University
DeKalb, IL
12.2023

BACHELOR OF MECHANICAL ENGINEERING -

Aurora Research Institute
Hyderabad, India
01.2018

DIPLOMA IN MECHANICAL ENGINEERING -

Government Polytechnic
Hyderabad, India
01.2015

Skills

  • AutoCAD
  • Solid works
  • Catia
  • CRE-O
  • NX-CAD
  • MS Office
  • Manufacturing Processes
  • Mechanical Systems Design
  • MS Access
  • Node Excel
  • SAP
  • Smartsheet
  • Vision Pro
  • SharePoint
  • AWS Cloud
  • SDLC methodologies
  • Analytical Skills
  • Leadership Skills
  • Python
  • SQL
  • Power BI
  • Tableau
  • Sales Force
  • Report Management System (RMS)
  • Windows OS
  • Mac OS

Academicprojectexperience

  • Emergency Notification System Implementation Project, NIU, Identified the organization's urgent need for an effective emergency notification system to improve safety and communication protocols., Developed a comprehensive team charter, outlining roles, responsibilities, and project objectives, ensuring alignment among team members., Defined a clear and well-documented project scope statement, establishing project boundaries and objectives., Conducted thorough stakeholder analysis to identify and engage key individuals and groups, ensuring their needs and concerns were addressed., Performed a comprehensive risk analysis, identifying potential project risks, and implementing mitigation strategies., Created a Work Breakdown Structure (WBS) and performed Program Evaluation and Review Technique (PERT) analysis to optimize project scheduling and resource allocation.
  • Project Management Course Project: Uber Eats Enhancement Analysis, NIU, Conducted an in-depth SWOT (Strengths, Weaknesses, Opportunities, Threats) analysis to evaluate Uber Eats' current market position and competitive landscape., Formulated strategic recommendations to capitalize on strengths, address weaknesses, seize opportunities, and mitigate threats identified in the SWOT analysis., Successfully communicated our findings, strategies, and methodologies to a diverse audience through a compelling and informative presentation.
  • Design and Analysis of Spar Beam for the Vertical Tail of a Transport Aircraft, Utilized CATIA V5 to design the vertical tail of the Transport Aircraft Model and conducted analyses employing ANSYS Workbench Regression Model to predict sales.
  • Design of Kaplan Turbine Casing, Piloted the creation of a 3D Kaplan Turbine Casing model utilizing NX-CAD Software.
  • Design and Fabrication of a Sea Water Purifier, Designed, documented, and fabricated a seawater purifier.

Certification

  • PG Diploma in Mechanical CADD issued on 06/15/2017
  • CNC MILLING MACHINE FOR MACHINIST issued on 06/13/2024

Languages

English
Professional
Hindi
Professional
Telugu
Professional
Tamil
Professional

Timeline

Husky Student Patrol

Northern Illinois University
01.2022 - 12.2023

CAE ENGINEER

CYIENT LTD
01.2019 - 12.2021

MECHANICAL DESIGN ENGINEER

PRESTO FORM PVT. LTD.
08.2017 - 11.2018

QUALITY ASSURANCE ENGINEERING SUPERVISOR

TIRUMALA AGENCIES
06.2016 - 07.2017

MECHANICAL DESIGN ENGINEER

MEKINS INDUSTRIES LTD.
12.2014 - 05.2016

MASTER OF SCIENCE (M.SC.) - MANAGEMENT INFORMATION SYSTEMS

Northern Illinois University

BACHELOR OF MECHANICAL ENGINEERING -

Aurora Research Institute

DIPLOMA IN MECHANICAL ENGINEERING -

Government Polytechnic
SUHAS MAILAPUR SIVAKUMAR