Suraj Genjage

FEA Intern with a solid academic foundation in mechanical engineering and a drive for automotive innovation who is eager and precise in his work, proficient in the analysis and optimization of mechanical components using finite element analysis (FEA) software. Committed to gaining knowledge and making a positive impact on initiatives that promote efficiency and excellence in the automotive sector. Prepared to put practical expertise and theoretical knowledge to use helping Magna International's engineering team solve challenging structural problems and improve vehicle performance.

Multi-Material Lightweight Design.                                                                                                                                                   03/2023 - 05/2023 

• Using a multi-material material selection strategy, it was possible to successfully lighten the B-pillar by 9% of its mass while still meeting all structural and safety requirements and Worked with team to identify the best welding technique for a multi-material arrangement.
• Designed a 3D model for the B-pillar using Solidworks and modeled two iterations of the B-pillar in first iteration I applied material properties of DP800 as a reference for requirements and in the second iteration I separated B-pillar into AL6061-T6 and UHSS using Multi-material approach.
• Using Ansys software, we examined the features of the two variations to compare the outcomes and confirm that this transition leads to increased strength after a significant alteration in B-Pillar's weight.

Designing and Analysis of Spur Gear for Automotive Application.                                                                                                03/2023 - 05/2023                                            

• Spur gear was designed and examined with ANSYS's reliable structural and mechanical performance simulations and SolidWorks' precise modeling capabilities.
• Utilized Solid Cast software to guarantee accuracy and efficiency in casting processes during the spur gear manufacturing process.

Designing and Development of Electric Bike.                                                                                                                                   04/2021 - 05/2021

• Performed the necessary calculations for the electric bike's component sizing and selecting and designed a 3D model of the electric bike using Solidworks.
• Performed modeling in ansys to evaluate brake disc structural integrity and thermal analysis.
• Produced the body frame assembly by utilizing techniques such as soldering, cutting, and welding.