Swadesh Ghorai
LITTLE ROCK,USA
Summary
SUMARRY OF EXPERIENCE Working as Mechanical Maintenance Head for world’s second largest steel spiral pipe manufacturer for oil and gas pipelines across the globe. 22 Years and 6 months of experience in the field of mechanical projects, commissioning and maintenance in India and USA. Experience in process development, manpower Management, material handling, Project Management, SAP environment, budget analysis, planning and in-house technical training. Completed Installation, commissioning and of 4 major spiral & HFW pipe coating plants in India & USA. Global exposure in USA and INDIA for erection and commissioning machineries used in spiral & HFW pipe coating facilities. Excellent planner, problem-solver and forward-thinking manager with [Number] years of progressive experience in facilities maintenance and team leadership. Achievements include reducing energy consumption, increasing performance and minimizing downtime during major updates and repairs. Focused maintenance professional eager to contribute value by leveraging [Number] years of leadership and industry experience. Skilled in machine diagnostics and repair. Goal-driven Maintenance Director adept at planning, organizing and directing facilities management. Authoritative leader knowledgeable about preventive, predictive and corrective maintenance needs. Efficient Maintenance professional adept in [Skill] and [Skill] with proven history of excellent performance and dependability. Hardworking and driven by superior work ethic and commitment to team goals.
Overview
23
23
years of professional experience
Work History
Maintenance Head (Senior Manager)
Welspun Tubular LLC
06.2010 - Current
- Production : Anti-corrosive coating in ID & OD of Spiral steel pipes & (Dia 24’ to 60’, Plant Maintenance & Technical:-
- Implement maintenance and reliability systems throughout the plant: PM, TPM, Work Place Organization, etc
- Training of Supervisors, Engineers, and millwrights related to Maintenance techniques, Job Safety Analysis, Lockout & Tags etc
- In-house development of imported spares
- Oversee and direct maintenance supervisor/engineer who engaged in equipment installation, facilities equipment repair, and preventive maintenance of Coating Plant equipment
- Planning of routine maintenance, Breakdown analysis & corrective /preventive action plan & implementation with the help of supervisors and engineers
- Preparation of annual budget, monitoring and controlling the expenses for dept
- Development of vendors
- Ensure the availability of parts for maintenance
- Coordination with dept
- Planner and procurement
- Plan, Budget, Technical recommendation for Up gradation of the equipment for de-bottle necking the process
- Implementation of SAP in maintenance dept
- Implement OSHA standards in work culture to achieve zero recordable injury
- Direct maintenance personal for inspection of construction and installation progress to ensure conformance to established specifications
- Direct maintenance personnel and workers engaged in equipment installation, facilities equipment repair, and preventive maintenance
- Other duties as assigned.
Manager
Welspun Gujarat Stahl Roheren Ltd
04.2010 - 05.2010
- Production : Anti-corrosive FBE, ARO and 3LPE Coating on steel SAW pipe (Dia 6” to 60”
Assistant Manager Mechanical Maintenance
Welspun Gujarat Stahl Rohren Limited
04.2007 - 03.2010
- Management:-
- Proper manpower hiring and scheduling for various job assignments and supervision to engineers and millwrights
- Direct Mechanical engineers and millwrights engaged in machine installation, facilities equipment troubleshooting and preventive maintenance
- Training of engineers and millwrights related to maintenance techniques, job safety analysis, Lock out tag out etc
- Manpower management including vacation approvals, discipline employees, addressing complaints, resolution of issues and millwrights recommendations if any to department manager
- Periodical performance assessment of engineers and millwrights for promotion and increment
- Interviewing potential candidates for engineer/supervisor and millwright positions
- Process Improvement and Project Management :-
- Modification and up-gradation of plant equipment’s for process improvement as well as production and quality enhancement while maintaining safety relating to operator and machine
- Ensure planning and executions of all new and modification projects
- Execute Up-gradation of all machines & equipment as per requirement to enhance the machine performance and keep up with the latest trend
- Give technical recommendation to automation engineer for In-house Development and testing of new and available hardware and software relating to plant automation
- Up gradation of the equipment for de-bottle necking the process
- Co-ordination with all machine manufacturers’ engineers for machine up-gradation as per requirement
- Ensure successful implementation of maintenance and reliability systems throughout the plant: PM, TPM, Work Place Organization, etc
- Maintaining the spares for preventive & breakdown maintenance
- Ensuring preventive maintenance on equipments
- Safety, employee development & others:-
- SAP implementation and training to engineers and technicians
- Implement OSHA standards in work culture and training of engineers and technicians to follow accordingly to achieve zero recordable injury
- Inspect construction and installation progress to ensure conformance to established specifications
- Ensure to maintain the clean & safe work environment
- Liaison with different departments
- Carry out all applicable responsibilities in absence of Maintenance Manager in accordance with the organization's policies and applicable laws.
Sr. Engineer Mechanical Maintenance
Welspun Gujarat Stahl Rohren Limited
07.2005 - 03.2007
- Plant Maintenance & Technical:-
- Plant machineries troubleshooting and maintenance to ensure maximum uptime for production
- All major and continuous breakdowns’ analysis, planning and ensure execution of necessary remedies
- Planning, Execution and commissioning of projects and developments activities for Energy saving, BD reduction, Process development, Machine capability enhancement of Coating plant
- Analysis of repetitive B/D of equipment’s/assemblies/parts & implementation of related modification to eliminate the B/D, thus to reduce the cost, Ensure proper spare parts of the equipment
- Vendor development for critical spares
- Annual Maintenance Budget preparation by analyzing the previous year trends of consumption & Breakdowns
- Planning of major modifications / Up-gradations and proposal for budget approval
- Ensuring safe working environment and good housekeeping in the plant as per Environment Management System(EMS)Occupational Health And Safety Assessment System (OHSAS).Initiating the action to prevent occurrence of non-conformity relating to maintenance system
- Cycle time analysis of all machines, coordinate with electrical dept
- For proper logic and execution of necessary automation work to increase the productivity without compromising quality
- Management:-
- Direct Mechanical Engineers and Fitters engaged in machine installation, facilities equipment troubleshooting and preventive maintenance
- Training of engineers and technicians related to maintenance techniques, job safety analysis, Lock out tag out etc
- Proper manpower scheduling for various job assignments and supervision to engineers and technicians
- Interviewing candidate for the respective position (vacant)
- If employee violating any company policy, he will be given warnings depending on the severity of the issues, and he might be terminated
- Also recommend employee for promotion, salary rise and necessary training needs for smooth running of plant and employee personal development
- Process Improvement and Project Management :-
- Modification and up-gradation of plant automation for process improvement as well as production and quality enhancement while maintaining safety relating to operator and machine
- Ensure planning and executions of all new and modification projects relating to Mechanical
- Up-gradation of all machines and machine’s part as per requirement to enhance the machine performance and keep up with the latest trend
- Up gradation of the equipment for de-bottle necking the process
- Co-ordination with all machine manufacturers’ engineers for machine up-gradation as per requirement
- Ensure successful implementation of maintenance and reliability systems throughout the plant: PM, TPM, Work Place Organization, etc
- Maintaining the spares for preventive & breakdown maintenance
- Ensuring preventive maintenance on equipments
- Safety, employee development & others:-
- SAP implementation and training to engineers and technicians
- Implement safety standards in work culture and training of engineers and technicians to follow accordingly
- Inspect construction and installation progress to ensure conformance to established specifications
- Ensure to maintain the clean & safe work environment
- Liaison with different departments.
Sr. Engineer Maintenance
C M. Smith & Sons Ltd
03.2004 - 07.2005
- AREA OF WOKING EXPERIENCE IN PLANT & MAINTENANCE: (C.M.SMITH
Sr. Engineer Maintenance
Air Control & Chemical Engineering Company Ltd
08.2002 - 03.2004
- Production : The leading manufacturer of open type refrigeration compressor
- Heavy duty industrial fans and blowers
- It’s an ISO 9002 Certified company
Junior. Engineer Maintenance
SONS LTD
01.2001 - 07.2002
- Inductotherm (500 kegs
- Capacity) VIP Power Truck
- SUSHA Shell Core Shooter (03 No’s), semi-automatic
- Comp ax Make Cold Box Core Shooter with PLC, fully automatic (Purging media TEA With dry air)
- Molding machine ARPA-450 (02 NOS)
- ATLAS COPCO Make G.A-15 model screw type compressor (03 no’s)
- EOT Cranes and hoist (Wire Rope and Chain type)
- Sand plant with Bucket elevator, Belt conveyor Magnetic Separator
- Cooling Tower, Various type of Centrifugal pump
- Shot blasting machine.72” Table Dia
- Single Door (Indabrator Make)
- Shot Blasting machine.48” Table Dia
- Double Door (Indabrator Make).
Management Trainee
AT ACCEL
04.2000 - 12.2000
- Machine Shop Equipment: Various type of Radial drills and Centre Lathes, Surface grinders, Gang drill, Honing machine, Warner and Sways Auto chucking turret lathe, Crank shaft Grinders, Horizontal and vertical milling machine, And Horizontal Boring machine, And various types of machines related with production floor
- Foundry Equipment’s: Shot Blasting machine Molding machines, Sand Mills, Sand Muller’s and Sand Aerators, C.P
- Grinders, various type of Centrifugal pumps, Cooling Towers, E.O.T
- Crane 10 T Capacity
- Melting Furnace (Pillar Make).Etc
- Compressors: Kirloskar-Broom wade, Holman Climax, Ingersoll Rand etc
- Press Shop Equipment’s: Power Shears, Press Bending (Cleveland, Godrej), Strippit machine
- E.O.T
- Crane 10 T capacity
- 5 T capacity
- Etc
- Utility: Various Types of centrifugal pumps, Air compressor, Kirloskar Cummins make D.G
- Set 530 KVA.
Education
Diploma - Mechanical Engineering
West Bengal Council For Eng. And Technical Education (Govt. of West Bengal
INDIA11.1999
H.S.C - Science
W.B.C.H.S.E
INDIA08.1995
S.S.C -
W.B.B.S.E
INDIA08.1992
Skills
- Computer System Maintenance
- Coordinating Maintenance Schedules
- Production Lines
- Maintaining Clean Work Areas
Additional Information
- Nationality : India
Timeline
Maintenance Head (Senior Manager)
Welspun Tubular LLC
06.2010 - Current
Manager
Welspun Gujarat Stahl Roheren Ltd
04.2010 - 05.2010
Assistant Manager Mechanical Maintenance
Welspun Gujarat Stahl Rohren Limited
04.2007 - 03.2010
Sr. Engineer Mechanical Maintenance
Welspun Gujarat Stahl Rohren Limited
07.2005 - 03.2007
Sr. Engineer Maintenance
C M. Smith & Sons Ltd
03.2004 - 07.2005
Sr. Engineer Maintenance
Air Control & Chemical Engineering Company Ltd
08.2002 - 03.2004
Junior. Engineer Maintenance
SONS LTD
01.2001 - 07.2002
Management Trainee
AT ACCEL
04.2000 - 12.2000
Diploma - Mechanical Engineering
West Bengal Council For Eng. And Technical Education (Govt. of West Bengal
H.S.C - Science
W.B.C.H.S.E
S.S.C -
W.B.B.S.E
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