Summary
Overview
Work History
Education
Skills
Timeline
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Taylor McDaniel

Taylor McDaniel

Rome

Summary

Dynamic Sr. Automation Controls Engineer with a proven track record at Automation Plus, excelling in PLC programming and SCADA development. Expert in Rockwell Automation systems and Python scripting, I drive efficiency and enhance production reliability. Adept at problem-solving, I consistently deliver innovative solutions that optimize automation processes and elevate client satisfaction.

Overview

14
14
years of professional experience

Work History

Sr. Automation Controls Engineer

Automation Plus/ Engineering Firm
Rome
02.2021 - Current
  • Spearheaded PLC programming, HMI, and SCADA development for diverse client projects.
  • Developed Ignition SCADA projects for large clients valued at $500,000 to $1,000,000 in revenue.
  • Utilize the Perspective module with custom views to connect to special functions within PLC code.
  • Connected over 1,000 tags to the SQL database with a custom-named query and transaction groups using simple Python scripts.
  • Set up the alarm journal profile with pipelines to certain user groups.
  • Used identity providers to centralize groups.
  • Set up a small subset of screens with reports and analytics.
  • Integrated S88 Factory Talk Batch procedure and physical model to redefine the client manual process and set up the batch view to be integrated with the current SCADA platform.
  • This system was a Rockwell upgrade from SLC 500 to ControlLogix, with 500 count I/O.
  • Set up class-based recipes that could be utilized with different units.
  • Implemented Phase Manager to control the batch system.
  • Mastered Rockwell Automation PLC controllers, including PLC-5, SLC-500, MicroLogix, CompactLogix, ControlLogix, GuardLogix, and safety programs.
  • Designed and implemented control strategies from client-provided electrical drawings for efficient system integrations.
  • Managed Cisco Stratix switches, enhancing network architecture and communication modules.
  • I programmed a variety of VFDs within the Rockwell Automation family of drives, utilizing Connected Components Workbench Developer's Edition.
  • Developed innovative technical solutions, resolving a wide range of complex automation problems.
  • Optimized system integrations, enhancing automation efficiency by refining control strategies.
  • Streamlined PLC programming, advancing project timelines, and client satisfaction.
  • Pioneered network architecture designs, setting new standards in controls communication.
  • I have extensive experience in advanced PLC programming, focusing on developing, optimizing, and troubleshooting automation systems for complex industrial processes. My work has involved creating structured and modular ladder logic, function block diagrams, and structured text programs to ensure flexibility and scalability of control systems. I have integrated multiple field devices, HMIs, and SCADA systems, while implementing advanced features such as PID control, data logging, recipe management, and safety interlocks. Additionally, I have worked with communication protocols, including Ethernet/IP, Modbus, and Profibus, to enable seamless connectivity between machines and enterprise-level systems. My expertise also includes commissioning, debugging, and fine-tuning control strategies to maximize efficiency, reliability, and safety in high-demand manufacturing environments.

Automation Engineer

Schwan's Company
11.2019 - 12.2021
  • Provided daily technical support, enhancing equipment and process reliability in the plant.
  • Implemented long-term corrective actions, contributing to process improvement and plant stability.
  • Performed root cause analysis, offering technical recommendations for equipment repair and replacement.
  • Optimized robot movement in work cells, resulting in increased production volume and precision.
  • Troubleshot PLC Hardware, software environment, and HMI Factory talk Applications, ensuring seamless operations.
  • Optimized robot movement, reducing cycle time, enhancing production efficiency.
  • Led PLC and HMI troubleshooting, ensuring continuous plant operation.
  • Revolutionized process reliability through strategic corrective actions.
  • Updated and maintained backup programs, securing system integrity.
  • Advanced robotic applications for precision in high-throughput tasks.

Controls Specialist

USG Interiors
01.2015 - 12.2019
  • Managed and enhanced PLC and control systems across the plant, ensuring seamless operations.
  • Collaborated with Engineering and Maintenance teams to reduce downtime during breakdowns.
  • Implemented analog and digital instrumentation for efficient data acquisition.
  • Revamped ladder logic for machinery, improving operability and troubleshooting ease.
  • Partnered with OEM to create Factory Talk ME, enhancing control and data collection.
  • Modified HMI screens to support engineering tasks, increasing work efficiency.
  • Installed and maintained control components, ensuring optimal performance.
  • Performed mechanical maintenance on major equipment, ensuring longevity and reliability.
  • Troubleshot robotic systems, leveraging expertise in microprocessors and programmable controllers.
  • Revamped PLC systems, reducing downtime by 30% through effective troubleshooting and maintenance.
  • Developed Factory Talk ME applications, enhancing plant system controls and data acquisition.
  • Upgraded machinery logic for improved functionality and ease of maintenance, ensuring system reliability.
  • Led major overhauls in mechanical systems, boosting equipment efficiency and longevity.

Control Specialist

Toyo Tires USA
White
01.2012 - 12.2015
  • Managed Allen-Bradley PLC machine controls, ensuring optimal performance.
  • Successfully installed and repaired AC, DC, and Servo drives, minimizing downtime.
  • Maintained and repaired Harada Robotic systems, enhancing operational efficiency.
  • Handled conveyor systems maintenance, focusing on limit switches, timers, and proximity sensors.
  • Interpreted Electrical/Mechanical drawings and Pneumatic/Hydraulic Schematics, aiding in problem-solving and repair tasks.
  • Optimized PLC controls, enhancing machine efficiency by 15%.
  • Implemented a predictive maintenance program for AC/DC drives.
  • Ensured 99% uptime of conveyor systems through meticulous maintenance.

Education

Associate of Applied Science - Automation and Robotics

GEORGIA NORTHWESTERN TECHNICAL COLLEGE
Rome, GA
05.2012

Bachelor of Science - Computer Science

SOUTH COLLEGE
Online
01.2003

Skills

  • Structure text, ladder, SFC, function block
  • Python
  • Controllogix, Compactlogix, Micrologic
  • Advanced Motion Programming
  • S88 batch model
  • Custom AOI Standards
  • PlantPax AOI
  • Fanuc robot base handling cert
  • FactoryTalk View: ME, SE
  • Ignition Certified Core
  • Motion control techniques
  • SQL database
  • Siemens TIA Portal
  • Rockwell Automation
  • Proposal works
  • Cisco managed switch configuration
  • Ethernet IP configuration
  • Cognex camera, Keyence
  • Material handling

Timeline

Sr. Automation Controls Engineer

Automation Plus/ Engineering Firm
02.2021 - Current

Automation Engineer

Schwan's Company
11.2019 - 12.2021

Controls Specialist

USG Interiors
01.2015 - 12.2019

Control Specialist

Toyo Tires USA
01.2012 - 12.2015

Associate of Applied Science - Automation and Robotics

GEORGIA NORTHWESTERN TECHNICAL COLLEGE

Bachelor of Science - Computer Science

SOUTH COLLEGE

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Taylor McDaniel