Terry Van Winkle

• Responsible for Daily Production Line checks and inspection on C-Line quality equipment to include both models of vehicles produced. Equipment checks are to verify Shim packs are on dowel and datum pins do not show excessive wear or damage. Equipment inspected includes left and right PPA jigs, Hood Install jig, Left and Right Fender Sub Comp jigs, Left and Right Fender Set Install jigs A and B, F5 PPA Tailgate Install Jig, F5 Semi Auto Tailgate Install jigs. Noting finding in Maximo, daily and communicating repairs needed through work orders generated and emails to engineers.
• Making adjustments to C-Line Quality equipment as needed to insure proper fit and finish of the vehicles before leaving C-Line if needed.
• Communicating adjustments back to engineers and production for VIN tracking of adjusted vehicles to trace maturation of the adjustments in down-stream production process.
• Daily White Body 28pt laser gauge layouts on both Civic and CR-V, with tailgate opening data for Civic hatchback for both roof types (Sunroof and Normal roof).
• Final Body Adjust daily laser gauge checks include 28pt CBU Before and After Adjust data, and 24pt data collection on both models.
• Final Body Adjust weekly data collection incudes Seal Gap, and closing speed data for both Civic and CR-V, along with tailgate closing speed on CR-V.
• Data collection on laser gauges are uploaded from the gauge to a PC daily or weekly to LGWorks software used to write multipoint inspection routines that can be stored in different databases for analytical purposes.
• Weekly calibrations on laser gauges to ensure accurate data collection and conformance to national standards.
• Downloading results to LGWorks and transferring data into an Excel file to be recorded in Maximo weekly calibration workorders.
• Collaborated with the quality analysis team to analyze data and identify trends, leading to continuous improvement initiatives.
• Maintained accurate records of inspection findings, ensuring traceability and accountability in the manufacturing process.
• Act as first line defense on nonconforming condition that may occur during process and lead containment of defective units and or re-work or repair as needed. Responsible for VIN tracking and containment documentation and verification of countermeasure.

• Enhanced production efficiency by implementing optimized machine settings and routine maintenance procedures.
• Reduced equipment downtime by troubleshooting issues and performing timely repairs.
• Increased overall product quality through meticulous attention to detail during operation processes.
• Streamlined workflow by identifying bottlenecks in the production Cell and suggesting, implementing improvements.
• Contributed to cost reduction efforts by monitoring resource usage and minimizing waste during operations.

• Minimized down to assigned area due to mechanical failure ie preventative maintenance, robotic programming error, and human related mistakes.
• Calibration of robots, changing cutter blades and verifying tip dress jobs. Ordering Spare parts for cabinets to minimize downtime.
• While on second shift for a brief time before going to third shift i was awarded a Departmental award for tracking Weld defects in D zone and using that number to focus on reteaching efforts to eliminate weld defects in that zone.

• Worked in B-Zone where I was awarded the Body Manufacturing S.T.A.R. award for finding defective product and proved myself as a valuable team member on 6-3-16.
• Asked to go to A-Zone after only nine months on the job. Becoming one of the NDT associates and then trainer for the zone.
• Asked to go to paint and learn Paintless dent repair.
• Applied and selected for the I.Q.S. program in 2017 for the CR-V.
• Was requested to joined the Seamless New Model team for the Insight launch. Where I helped transition the Insight from New Model activities and development to a full production model vehicle on C-Line.
• Then hired in full time going back to A-Zone for a short period of time before becoming a Robotics Operator for SR then D-Zone.

Performs Quality Engineering tasks including, Document Control, PPAP, Quality Plans, and Sample Submission/Initial Kanban inspection and testing.

• Prepare and controls documents associated with Quality System using QAS Database, MS ,Word,MS, Excel, Prepares and executes queries in MS, Access and maintains part database.
• Prepare Production Part Approval Plan(PPAP) documents and performs sample submission, Initial Kanban Inspections and testing.
• Performed statistical studies using appropriate software.
• Files and maintains test data sheets and other reports and documents.
• Main Customers contact for Ford, and Honda
• Supported organizational growth initiatives by participating in new business proposals or customer presentations showcasing the company''s commitment to delivering high-quality products.
• Trained and mentored junior engineers, providing guidance and direction.
• Conducted technical evaluations of engineering designs and test results.

Quality Chemical analysis Lead

• Maintained and operated the Chemical analysis Laboratory to include the running and upkeep of the Salt Spray cabinet and all the testing and conditioning of said cabinet.
• Verify and record actual parameters of the cabinet to chamber condition check sheet.
• Monitoring cabinet temperatures, Humidity tower temperatures, and pressure.
• Sample collection of fog collection device both left and right side chambers for measuring salt solution volume collected, rate, specific gravity,and pH.
• Controlled sample preparation, and submission of samples for testing, evaluation of samples while testing according to coating specifications. All samples ran to failure. Results issued to Quality Engineering Technician.
• Performed Dacromet and later on Geomet 360 Coating Adhesion tape Test this was a pass or fell test.
• Checking Metal Substrate for Wettability test used to check if part is clean enough for coating application.
• Dacromet and Geomet Coating Weights.
• Cure Determination of Dacro and Geomet parts.
• Clean Test for Honda, Toyota, Aisin Warner Transmission bolts.
• Verification and Use of Deionized water
• Zn Thickness EC test Dermitron
• Weekly Zinc Plating Calibration of Eddy Current Thickness Tester and Dermitron.
• Alkali Drag-Out Check

Quality Assurance Technician

• TPS(OQ,LAN,AOQ, and wire) testing in a lab and visual/dimensional inspection (Mixed parts, washer dimensions, and surface defects such as cracks, seams, breaks, and damage) at the various surface treatment processes (BZ, DC, JC, TC) and SB/KRO.
• Inspect, keep records, and takes action for parts out of tolerance.
• Material inspection (Rod, and wire diameter, mechanical properties, material composition, appearance).
• Heat treated product inspection(hardness, tensile load, metallographic examination).
• Initial product inspection(appearance, dimensions, hardness).
• Final product inspection (wrong product, mixed product, dimensional failure, appearance and shape defects).
• Metallurgical inspection (metallurgical structure, decarburization, carburization, hardness distribution, fiber flow, macroscopic test, etc.).
• Secondary treated product inspection (axial tension).
• Surface treated product inspection (plating thickness, coating weight and associated tests, and salt spray testing).
• Planning sequence of testing and calibration procedures for instruments and equipment, and controls, and inventory's gauges. Performs calibrations, Inspects, adjusts, and verifies accuracy of gauges and measuring instruments for conformance to specifications.
• Disassembles instruments and equipment and inspects components for defects.
• Measures parts for conformity to specifications.
• Assists in formulating test, calibration, repair, and evaluation plans and procedures to maintain precision accuracy of measuring, recording, and indicating instruments and equipment.
• Surveys, takes proper actions and reports whenever unusual nonconforming products are found in-process.
• Conducts routine microscope examinations of metal and alloys to determine their porosity,homogeneity, and other characteristics.
• Polish and etches metal specimens and photographic samples.
• Test samples in hot-acid baths, and other, and other unspecified dimensions of workpieces.
• Positions workpiece on surface plate and layout reference points and center lines on parts as needed for testing or inspection.
• Measures angular dimensions, radii, contours, clearances, thread lead, and other characteristics as needed.
• Examines defective parts to determine cause of defect and recommend changes, modifications as needed.
• Determines salvage ability of defective product .
• Measures surface of finished product.
• Inspects initial parts and assemblies.
• Writes reports regarding inspection and testing results.
• Trains other team members as needed.
• Collects samples and monitors operations and processes such as Head Percussion tests and heat treating process control characteristics.

• Preformed inline inspection of seat belts for Chrysler, Nissan, and Ford.
• Checking manufacturing order numbers to make sure line set up and production parts numbers are correct.
• Verify first and last piece checks to standards and master sample boards, Signing off and giving approval to run the production lines.
• Assisted in the training of new inspectors, sharing knowledge on best practices and company policies.
• Managed a team of junior inspectors, providing guidance on inspection techniques and regulatory requirements.

• Improved product quality by conducting thorough inspections and implementing corrective actions.
• Streamlined quality control processes for increased efficiency and reduced waste.
• Collaborated with cross-functional teams to identify opportunities for continuous improvement in production processes.
• Reduced defects by implementing rigorous testing methods and maintaining strict adherence to industry standards.
• Trained new employees in quality control procedures, fostering a culture of excellence within the team.
• Identified root causes of quality issues and developed solutions to prevent recurrence, leading to improved product performance.
• Supported regulatory compliance by monitoring production processes and reporting any deviations from guidelines.
• Maintained accurate documentation of all quality control activities, ensuring proper record-keeping for audit purposes.
• Second Shift Customer contact, Final Goods Auditor for Subaru & Isuzu, Nissan, and Mitsubishi.
• Experience in Stamping, Assembly, E-Coating, and Injection Molding.