Summary
Overview
Work History
Education
Skills
Timeline
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Thomas Cassar

Pennsauken

Summary

Aircraft painting professional prepared to bring high standards and results-oriented approach to new opportunities. Extensive experience in surface preparation, paint mixing, and application techniques. Known for reliable team collaboration and adaptability to changing project requirements. Possesses strong attention to detail and commitment to producing top-quality finishes.

Overview

13
13
years of professional experience

Work History

Painter

Sterling Helicopter
02.2023 - Current
  • Prepared surfaces and surrounding areas for painting using sandpaper, tape, and other materials.
  • Removed surface imperfections, applied special undercoats and sealed seams to ready surfaces for paint application.
  • Improved aircraft painting efficiency by streamlining paint application processes and techniques.
  • Mentored junior team members on best practices in aircraft painting techniques, fostering growth and continuous improvement within the team.

Automotive Painter

Caliber Collision
11.2018 - 08.2022
  • Refinished painting work to correct errors and damage to vehicles.
  • Mixed and applied customer paint colors to match original vehicle appearance or match new specifications.
  • Followed OEM standards for blending formulas, applying topcoats and curing paint.
  • Maintained painting and coating, ventilation, compressed air and personal protective equipment.
  • Applied color coats using sprayers and brushes.
  • Checked quality of completed work to identify flaws such as blisters or streaks.

Aircraft Painter

Dassault Falcon
11.2015 - 10.2018
  • Prepared Aircraft for paint which includes: Taping and masking, Sanding and light body work
  • Prepared and applied stencils, computer-generated decals or other decorative items to finished products.
  • Minimized paint waste and overspray by utilizing proper spray gun techniques and equipment settings.
  • Ensured consistent paint quality by performing thorough surface preparation, including sanding, masking, and priming.
  • Collaborated effectively with inspection teams to identify defects or areas requiring touch-ups before final delivery of painted aircrafts.
  • Facilitated a safe working environment by adhering to proper personal protective equipment procedures while handling hazardous materials or operating equipment.
  • Delivered high-quality finishes by applying multiple layers of topcoat while adhering to strict drying time guidelines between coats.

Aircraft Painter & Detailer

Sikorsky Helicopters
06.2014 - 11.2015
  • Prepared Aircraft for paint which includes: Taping and masking, Sanding and light body work
  • Prepared surfaces by removing imperfections, applying rust-resistant undercoats and sealing seams.
  • Applied primer and other paint adhesion promoters (which include base and clear coat finishes

Aircraft Mechanic

AgustaWestland
10.2011 - 05.2013
  • Responsible for preparing and Aircraft to pass Rain test Install units, parts, equipment and components in structural assembly, Cut, trim, an file parts and verify fitting tolerances to prepare for installation.
  • Applied sealants or paint per customer specifications using proper safety devices.
  • Located holes, install and prosealed upper and lower transparencies.
  • Trimmed and installed Pilot and Co-Pilot windows and windshields
  • Installation of outlet fairing, center post and compass
  • Familiar with various sealants and adhesives
  • Trim and install upper deck water drain barriers
  • Work well with Quality Assurance on discrepancies and closing panels in order to transfer aircraft

Education

High School Diploma -

Camden County Technical School
06.2001

Skills

Paints and Finish Experience:

  • Dupont Aviation Finishes Base Coat and Clear Coat
  • PPG Global Base Coate and Clear Coat
  • PPG Aerospace Desothane Top Coat
  • Sherwin-Williams
  • Jet Glo, Acry Glo, JetFlex
  • Trans Chem Coatings
  • AkzoNobel

Painted Aircraft which includes:

  • Single Stage Paint
  • Base Coat Clear Coat
  • Three Stage Paints and layout
  • IAW with Part 145 and Part 121 Rules and Regulations
  • Spayed with HVLP and Pot Guns

Professional Accomplishments/Affiliations

  • Contract Painter Indoctrination Training Certificate June 2010 Duration 4 hours
  • Augusta AW139 Familiarization Course Certificate December 19-21 2011 18 hours

Timeline

Painter

Sterling Helicopter
02.2023 - Current

Automotive Painter

Caliber Collision
11.2018 - 08.2022

Aircraft Painter

Dassault Falcon
11.2015 - 10.2018

Aircraft Painter & Detailer

Sikorsky Helicopters
06.2014 - 11.2015

Aircraft Mechanic

AgustaWestland
10.2011 - 05.2013

High School Diploma -

Camden County Technical School
Thomas Cassar