Thomas J. Colletti
Colonial Heights,VA
Summary
Results-driven Operations and Supply Chain Leader with over 25 years of progressive leadership in high-hazard manufacturing environments, including polyester film, Tyvek®, and chemicals. Proven track record in optimizing end-to-end supply chain operations, resulting in multimillion-dollar cost savings and effective navigation through major disruptions such as COVID-19. Achievements include sustainable improvements in inventory management, procurement, production efficiency, and workforce engagement. Expertise includes S&OP, strategic sourcing, lean/Six Sigma methodologies, PSM compliance, and cross-functional collaboration in both union and non-union settings. Exceptional ability to translate corporate objectives into actionable strategies on the shop floor while cultivating high-performance cultures and proactively addressing labor challenges.
Overview
2026
2026
years of professional experience
1
1
Certification
Work History
Supply Chain (S&OP) Manager DuPont Teijin Films
DuPont/Celanese
2019 - Current
- Oversaw scheduling, raw material procurement, supplier negotiations, and finished goods logistics to enhance operational efficiency in multi-million-dollar polyester film operations.
- Directed team efforts throughout the COVID-19 pandemic, prioritizing supply continuity and implementing agile inventory management to effectively meet unpredictable customer demand.
- Optimized base film costs, achieving annual savings of approximately $7.5 million through strategic supplier indexing and relationship-focused negotiations.
- Directed cross-functional teams to enhance product development processes and ensure timely project completion.
Production Manager
DuPont Teijin Films
01.2014 - 01.2019
- Directed plant operations to optimize efficiency and productivity, managing 12 direct and 136 indirect reports.
- Spearheaded initiatives to mitigate turnover and develop workforce, including designing and implementing new-hire and upgrade training programs for inexperienced teams.
- Oversaw labor management and contract negotiations to ensure adherence to $60 million fixed-cost budget, driving operational efficiencies for cost reduction.
- Mentored leaders and teams to foster growth and engagement during new pay system implementation.
- Led production teams to optimize workflow and enhance efficiency in film manufacturing processes.
Area Manager
Tyvek
01.2011 - 01.2014
- Oversaw a $10M operating budget for high-hazard area, ensuring strict adherence to fixed costs and fostering continuous improvement through collaboration with technical and maintenance teams.
- Directed the restart of an inactive production line, implementing milestone metrics and conducting thorough process hazard analysis (PHA) to enhance operational safety.
- Enhanced asset utilization by 4% through strategic implementation of preventative maintenance and process optimization initiatives.
- Oversaw regional operations, ensuring compliance with safety and quality standards.
Section Manger/Business Process Consultant
Tyvek
01.2009 - 01.2011
- Monitored and enhanced operational practices while maintaining safety standards in accordance with PSM regulations.
- Facilitated collaboration with union leadership to implement cross-training programs, aimed at improving operational efficiency and minimizing overtime to below 5% of hours worked.
- Transformed training approach to prioritize hands-on curriculum delivery, ensuring adherence to cross-training standards.
- Led cross-functional teams to enhance operational efficiency and drive process improvements.
- Developed strategic initiatives to optimize production workflows and reduce downtime.
Polymer Asset Manager
DuPont Teijin Films
01.2006 - 01.2009
- Oversaw high-hazard PSM area, integrating SAP inventory rectification and waste monetization strategies to optimize resource management and financial performance.
Thick Film First Line Manager
DuPont Teijin Films
01.2005 - 01.2006
- Led production teams to optimize efficiency and minimize downtime across multiple shifts.
- Implemented training programs to enhance team skills and ensure adherence to safety protocols.
H40 Asset Leader
DuPont Teijin Films
01.2003 - 01.2005
- Transformed product offerings to focus on high-quality differential films, achieving safety excellence and optimizing operational efficiency.
- Led cross-functional teams to enhance operational efficiency and streamline production processes.
Gel Line and Solvent Recovery Process Engineer
AlliedSignal / Honeywell International
01.2000 - 01.2003
- Led efforts to enhance production yields by 3% through targeted training and engagement strategies. Oversaw operations for the successful installation and startup of new gel line and solvent recovery processes.
Solvent Recovery Process Engineer
AlliedSignal / Honeywell International
01.1999 - 01.2000
- Achieved significant reduction in CFC solvent emissions by leveraging Six Sigma methodology. Developed and launched a modified oil recovery unit to improve efficiency.
First Line Supervisor
AlliedSignal / Honeywell International
01.1996 - 01.1999
- Facilitated resolution of union grievances while supporting production goals. Assisted supervisors in adopting efficiency-enhancing computer programs.
Education
MBA - Executive MBA
The College of William And Mary
Williamsburg, VA05-2003
Bachelor of Engineering - Chemical Engineering
Vanderbilt University
Nashville, TN05-1996
Bachelor of Science - Chemistry (ACS approved)
State University of New York At Fredonia
Fredonia, NY05-1995
Skills
- Collaboration with multidisciplinary teams
- Upholding ethical team practices
- Coaching sessions with direct reports
- Experienced with Microsoft Office tools
- Experienced in SAP work system management
- Customer service
- Team leadership
- Decision-making
- Verbal and written communication
- Operations management
Certification
- Six Sigma Black Belt – AlliedSignal
- Lean Manufacturing – AlliedSignal
- Collective Bargaining – DuPont
- People Treatment Incident – DuPont
Accomplishments
- Reduced base film costs by ~$7.5M annually through strategic supplier indexing and relationship-driven negotiations.
- Optimized inventory across semi-finished, finished goods, raw materials, and base polymer; reset levels to release ~$500K in tied-up cash while preserving service levels.
- Drove operational discipline and safety standards in PSM-regulated environment.
- Collaborated with union leadership to implement cross-training across assets, enhancing workforce flexibility, and reducing overtime.
Timeline
Production Manager
DuPont Teijin Films
01.2014 - 01.2019
Area Manager
Tyvek
01.2011 - 01.2014
Section Manger/Business Process Consultant
Tyvek
01.2009 - 01.2011
Polymer Asset Manager
DuPont Teijin Films
01.2006 - 01.2009
Thick Film First Line Manager
DuPont Teijin Films
01.2005 - 01.2006
H40 Asset Leader
DuPont Teijin Films
01.2003 - 01.2005
Gel Line and Solvent Recovery Process Engineer
AlliedSignal / Honeywell International
01.2000 - 01.2003
Solvent Recovery Process Engineer
AlliedSignal / Honeywell International
01.1999 - 01.2000
First Line Supervisor
AlliedSignal / Honeywell International
01.1996 - 01.1999
Supply Chain (S&OP) Manager DuPont Teijin Films
DuPont/Celanese
2019 - Current
MBA - Executive MBA
The College of William And Mary
Bachelor of Engineering - Chemical Engineering
Vanderbilt University
Bachelor of Science - Chemistry (ACS approved)
State University of New York At Fredonia