Summary
Overview
Work History
Education
Skills
Timeline
Additional Information
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Thomas Spranger

Huntley,IL

Summary

At Main Steel, I spearheaded maintenance projects, enhancing equipment reliability and efficiency by integrating advanced PLC technologies and implementing preventive maintenance programs. My leadership fostered team collaboration, while my expertise in electrical systems and problem-solving abilities drove operational improvements, achieving significant reductions in downtime and operational costs.

I'm a Logical Maintenance Engineer experienced in designing, developing and implementing cost-effective and energy-efficient mechanical systems. Posses strong knowledge of engineering principles, mathematics and physics and utilization of CAD software. Committed to continuous improvement and finding creative solutions to complex engineering problems.

Overview

20
20

+ Years of professional experience

Work History

Maintenance Project Manager

Main Steel
08.2011 - Current
  • Successfully managed multiple projects simultaneously by prioritizing tasks according to urgency, resource availability, and alignment with organizational goals.
  • Planned, designed, and scheduled phases for large projects.
  • Established effective communication among team members for enhanced collaboration and successful project completion.
  • Supervised employee performance, preventive maintenance, and safety.
  • Optimized spare parts inventory management by identifying critical items and setting appropriate stock levels based on usage patterns.
  • Improved equipment reliability by implementing a preventive maintenance program and managing repair schedules.
  • Collaborated with other department managers to coordinate maintenance activities around production schedules, minimizing operational interruptions.
  • Assisted in the planning and execution of facility expansions or renovations while maintaining daily operations seamlessly.
  • Implemented quality control measures to ensure consistent workmanship across all maintenance tasks.
  • Maintained detailed records of all maintenance activities, enabling data-driven decision-making for future improvements.
  • Performed root cause analysis on recurring equipment failures and implemented corrective actions to prevent future occurrences.
  • Implemented the install, and commission new equipment, ensuring optimal performance.
  • Enhanced equipment reliability by performing regular maintenance and troubleshooting electrical systems.
  • Upgraded outdated equipment with modern technology to improve efficiency and reduce operational costs.
  • Reduced downtime through efficient diagnosis and repair of electrical issues in production machinery.
  • Coordinated with external contractors on major projects involving complex installations or repairs of high voltage systems.
  • Increased equipment lifespan through implementation of predictive maintenance techniques such as thermal imaging and vibration analysis.
  • Contributed to continuous improvement initiatives by identifying areas for process enhancement within the electrical maintenance department.
  • Improved safety standards by conducting thorough inspections and implementing corrective actions for electrical hazards.
  • Improved overall plant efficiency by identifying opportunities for energy conservation and implementing practical solutions.
  • Trained junior technicians on proper procedures for maintaining, repairing, and troubleshooting electrical components.
  • Interpreted blueprints, schematics, drawings, and layouts to complete repairs.
  • Installed electrical conduit and wiring for power, controls, and lighting.
  • Obtained measurements and readings using volt and ohm meters, meggers, IC testers and dial indicators.
  • Connected electrical systems to external power sources and programmed automated control systems.
  • Revamped systems and upgraded wiring, PLCs and drives to handle changing needs.
  • Created diagrams, drawings and specifications for prototypes, production products and testing procedures.
  • Developed strong relationships with vendors, ensuring timely delivery of required parts and components for repairs or upgrades.
  • Optimized manufacturing lines by integrating advanced PLC-controlled technologies.
  • Streamlined production processes by designing and implementing new PLC programs.
  • Executed precision machining tasks through careful adherence to blueprints and specifications.
  • Assisted in facility upkeep by performing general building repairs alongside regular machine maintenance duties.
  • Manually set up machinery, lathes, and grinders.
  • Operated drill presses, lathes and milling machines to produce required parts.
  • Used CNC and manual equipment to perform both initial and final machining.

Education

High School Diploma -

Lakepark High School
Roselle, IL

Skills

  • Project Management
  • Equipment Troubleshooting
  • Maintenance Planning
  • Work Order Management
  • Preventive Maintenance
  • Staff Management
  • Electrical Systems
  • Facilities Maintenance
  • Computerized Maintenance Management System
  • Welding and fabrication
  • Building Automation Systems BAS
  • PLC/HMI program design (ie Allen Bradley, Siemens)
  • Water jet/3D Printing
  • 3D model slicer program design
  • Motor Controls (ie design,wire,installs)
  • Vibration analysis
  • Parts Fabrication (ie use of end mill and manual lathe)
  • Industrial Automation
  • Hydraulic systems
  • CAD Software (ie Autocad, Fusion 360)

Timeline

Maintenance Project Manager

Main Steel
08.2011 - Current

High School Diploma -

Lakepark High School

Additional Information

References upon request.

Pictures of previous projects upon request.

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Thomas Spranger