Tim Hollenbeck
Powell
Summary
Senior Industrial Engineer with 10+ years of hands-on experience designing and optimizing manufacturing, packaging, and warehouse systems across high-volume and regulated environments. Proven track record delivering $1M–$17M in cost savings through ASRS implementation, packaging standardization, material flow optimization, and process improvement. Strong background in CAD-based design, Lean Six Sigma, and cross-functional execution within multi-site operations.
Overview
12
12
years of professional experience
1
1
Certification
Work History
Senior Industrial Engineer – Packaging & Warehouse Systems
Honda Development & Manufacturing of America
Marysville
06.2024 - 10.2025
- Led hands-on optimization of packaging and warehouse systems supporting multi-site manufacturing operations
- Designed and validated warehouse cube utilization models, improving space efficiency across global facilities
- Developed transportation cube optimization methods to improve trailer utilization and reduce freight cost
- Served as technical owner for packaging data accuracy across new model launches
- Supported ASRS system planning and implementation to improve storage density and material flow
Senior Industrial / Packaging Engineer
Honda Development & Manufacturing of America
Marysville
06.2023 - 06.2024
- Designed bulk and returnable packaging using 3D CAD, delivering $1.7M annual cost savings over a 5-year amortization
- Created a standardized 3D packaging modeling process enabling reuse across multiple facilities
- Reduced part expedition costs by accelerating packaging design validation for overseas suppliers
- Implemented a shared packaging design repository, reducing duplicate engineering work across sites
- Served as hands-on technical lead supporting packaging, quality, safety, and logistics stakeholders
Senior Process / Packaging Engineer
Honda Development & Manufacturing of America
Marysville
07.2022 - 06.2023
- Optimized packaging strategies based on part design change points, quality constraints, and production ergonomics
- Standardized packaging designs across multiple part numbers to reduce cost and complexity
- Performed hands-on line-side troubleshooting to resolve quality, safety, and material flow issues
- Delivered multi-million-dollar cost reductions through packaging consolidation and reuse strategies
- Supported new product launches through documentation, validation, and implementation support
Industrial Engineer – Packaging & Logistics
Compass Tech International
Dublin
08.2021 - 07.2022
- Performed 3D analysis of parts and containers to optimize warehouse space and line-side storage
- Established optimal pack orientations to improve ergonomics, quality, and manufacturing flow
- Supported packaging decisions for mass-produced containers across automotive supply chains
- Collaborated directly with suppliers and fabricators to resolve design and production constraints
- Provided hands-on troubleshooting support at manufacturing plants and warehouses
Senior Industrial Engineer – Warehouse & Material Flow Systems
Midwest Express Inc.
East Liberty
09.2018 - 06.2020
- Implemented an Automated Storage and Retrieval System (ASRS), generating $17M in annual savings
- Designed warehouse layouts and material flow solutions supporting multi-plant operations
- Supported national and international manufacturing supply chains with hands-on engineering solutions
- Led execution of warehouse automation, space optimization, and throughput improvements
Industrial Engineer / Process Engineer
Midwest Express Inc.
East Liberty
07.2015 - 09.2018
- Designed and implemented warehouse, logistics, and manufacturing process improvements
- Conducted MOST time studies, capacity analysis, and layout redesigns
- Supported new production line launches and facility expansions
- Identified, justified, and implemented automation solutions within material handling environments
- Developed operating procedures, process controls, and training materials
Industrial / Quality Engineer
Goodyear Rubber Manufacturing Co.
Marysville
07.2013 - 08.2015
- Applied Lean and Six Sigma methodologies to reduce defects and improve throughput
- Developed control plans, SPC monitoring, and corrective actions
- Supported ISO audits and quality management system compliance
- Led hands-on process improvement initiatives across curing, calendaring, and finishing operations
- Reduced waste through data-driven material and process optimization
Education
M.S. - Industrial & Systems Engineering
The Ohio State University
01.2027
B.S. - Industrial & Systems Engineering
The Ohio State University
01.2013
A.S. - Mechanical Engineering
Marion Technical College
01.2008
Skills
- Industrial & Process Engineering
- Packaging Engineering (Bulk & Returnable)
- Warehouse & Material Flow Design
- ASRS Implementation & Optimization
- Lean Manufacturing / Lean Warehousing
- Time Studies (MOST)
- Continuous Improvement (DMAIC, 8D, RCCA)
- Value Stream Mapping
- Manufacturing & Warehouse Layouts
- Root Cause Analysis
- CAD: CATIA V5/V6, SolidWorks
- SPC & Control Plans
- DOE (Screening Experiments)
- Excel (Advanced)
- SQL (Basic)
Certification
Lean Six Sigma Green Belt
Timeline
Senior Industrial Engineer – Packaging & Warehouse Systems
Honda Development & Manufacturing of America
06.2024 - 10.2025
Senior Industrial / Packaging Engineer
Honda Development & Manufacturing of America
06.2023 - 06.2024
Senior Process / Packaging Engineer
Honda Development & Manufacturing of America
07.2022 - 06.2023
Industrial Engineer – Packaging & Logistics
Compass Tech International
08.2021 - 07.2022
Senior Industrial Engineer – Warehouse & Material Flow Systems
Midwest Express Inc.
09.2018 - 06.2020
Industrial Engineer / Process Engineer
Midwest Express Inc.
07.2015 - 09.2018
Industrial / Quality Engineer
Goodyear Rubber Manufacturing Co.
07.2013 - 08.2015
M.S. - Industrial & Systems Engineering
The Ohio State University
B.S. - Industrial & Systems Engineering
The Ohio State University
A.S. - Mechanical Engineering
Marion Technical College